logo FAB ACADEMY 2013

Home
Modules
About me
Links

Final Project
Week 0: Digital Fabrication Principles and Practices
Week 1: Collaborative Technical Development, Documentation and Project Management
Week 2: Computer Aided Design
Week 3: Computer Controlled Cutting
Week 4: Electronics Production
Week 5: 3D Scanning and Printing
Week 6: Electronics Design
Week 7: Moulding and Casting
Week 8: Embedded Programming
Week 9: Computer Controlled Machining
Week 10: Input Devices
Week 11: Composites
Week 12: Interface and Application Programming
Week 13: Output Devices
Week 14: Networking and Communications
Week 15: Mechanical Design and Machine Design
Week 16: Applications and Implications
Week 17: Invention, Intellectual Property and Income
Week 18: Project Development
Week 19: Final Project Presentation


Project Development

This week mainly of working on the group project and the final project in tandem.  Presently, it has been very difficult to get everyone together in one room to build the machine cooperatively at any one time and iron out any potential bugs the machine will inevitably have.

Group Project:
Being unable to program the Hello Arduino in the Arduino environment proved extremely troublesome and time consuming as my knowledge of C is limited.  Changing operations such as pinMode and Digitialwrite were eventually found but I gave up trying to alter it extremely difficult.  I decided to try to play around again with trying to get a sketch uploaded through Arduino, this was the first error message I got when I had previously burnt the bootloader with AVR and tried to program within the Arduino environment.
Hello Arduino, Arduino error message

Firstly, I soldered on a 8mhz crystal and tried to burn the bootloader in the Arduino IDE.  Due to the fact that the 328 in the fab lab inventory is not supported directly thorough Arduino, you will get an error message stating that the expected signature is wrong.  Therefore, the AVR configuration file within Arduino must be altered to trick the system into thinking that you have the correct chip in place.

After navigating to this file:

/Applications/Arduino.app/Contents/Resources/Java/hardware/tools/avr/etc/avrdude.conf

Open using a text edit and alter the signature for the ATMEGA 328p.  The last entry of the signature line must be changed from 0x0F to 0x14 and saved.  Once this is done you should be able to burn the bootloader through Arduino, once you have selected Arduino Pro or Pro Mini (3.3V, 8MHz using Attmega 328) as the board and all the cable attached correctly.  Once the bootloader is burnt you must enter the config file and change the signature back to 0x0F to enable sketches to be uploaded.  After the success of uploading a sketch to the Ardunio, me and Roy began testing the board to ensure all the pins worked and they were aligned correctly in the given Ardunio sketch.  We uploaded the Ardunio blink sketch to the board, altering the pin number designation each time.

Through this process, we realised that some of the pins would be doubled up with the serial connection, so altered the pins accordingly.  Additionally, we found at couple of pins that didn't work so altered the pins further so each output worked.
Altered Code for our Arduino Pins

Afterwards, we wanted to test whether or not the software to hardware interface worked correctly.  As we didn't possess an a computer with a OSX of 10.8 or greater, I downloaded the older version of the software found here.  The application installed onto my computer, we tried out the scanning capabilities of the laser.  Using the logitech camera that Roy dismantled and attaching the laser to the correct pin we attemppted a rough scan.  A rough scan, was conducted without any casing or turntable by Roy simply holding the laser and camera and moving the laser incrementally around the object.  To our surprise it worked, admittedly the results were incredibly shabby, but the software drove the elements of the machine!
First FabScan

Next week hopefully, will get everything constructed and I might even create a FTDI USB breakout board to remove the need for an expensive FTDI cable to be needed for driving the machine.

Individual Project:

This weeks individual project progress was a disaster, nothing seemed to work and if it finally did it took an age to get working!  The week started off brightly, I exported my Eagle trace layout to a .png file and uploaded the drawing into Vcarve with no problem. 
Final Project Trace Layout

The milling of the board was a different story, it took 8 attempts and a whole afternoon to mill out a board of a reasonable quality that I could stuff the board.  This was due to the fact that the board was the biggest i've ever milled and if the board and the base of the machine is not a 100% level it doesn't mill the board enough or mills out the traces too much so that they are too thin to solder.  Eventually I stuffed the board.
Stuffed final board

Unfortunately, this was only the start of my problems.  Once I plugged the stuffed board into my FabISP the chip went roasting hot and I couldn't program the board.  Admittedly I didn't leave the power on for any length of time, as I didn't want to blow the board completely.  I thought this might be an excess of power into the chip so I removed the 0 ohm resistor off my FabISP, a leave the button battery in place.  This didn't generate the heat it had previously, but it still wouldn't accept a program.  An alterative I tried was to remove the button battery, resoldered the 0 ohm resistor to FabISP to provide power to the target board through the ISP.  After this didn't work I decided to leave it until next week as I had a lot of other more important commitments that demanded my time.

I believe I will need to go back to the drawing board!


What I have still left to do? (The same from the previous week!!)

For the following week I need to mill and stuff the circuit boards once all the components have arrived that are not in the Fab Inventory.  Mount the board in the case, potentially using some 3D printed lugs to fix the board in place.  Develop the moisture sensoring prongs, I was thinking of using needle value pump adaptors as an immediately available source of metal prongs that could be mounted in the sensor box. Additionally I need to construct the embedded programming and develop the python interface to read and calibrate the moisture sensor.
 





Designed by T&G
Back to the top