make (design+mill+assemble) something big


link to design files.


and the link to the group assignment is: FabLabCDMX.


BRIEF

For this assignment I want to make a desk, first I will make the drawings in 2D in Vectorworks ,then I opene the file in RhinoCam   to do the settup of the CNC router specifying the tooling, the rpm, the mmXs, the depth, etc then we need to send the information to the CNC computer to set up origins, depth of material and sacrifice bed , also we need to fix the board in the surface of the CNC with some clamps then push play, latter, when the CNC finished to cut all the pieces the assembly part begins, I made this desk like a press fit kit and it include one open space at the front to put a computer or books, 1 drawer and a superir space to put some pens ands post its and an electrical contact.
Vectorworks, Enrouter, CNC computer, CNC router, straight flute tooling


The scale of the drawing must be 1:1

And the units in mm

First I start drawing a board size rectangle of 1220x2440mm

Here in left side view of the desk I draw some construction lines to delimit the position of the legs

The legs where drawing at fist with offset tool and then I mirror them

The side voiew with the legs and starting to draw the front view



In hte left side of my drawing there is the geeral views of the desk, then I put all the pieces inside the OSB board rectangle

here we can see the places where the legs support asemmble



With the clip Surface action I remove some section of the drawing where other parts assemble

exploded view of the drawers components

I made one layer for each of the components of my desk and at the end I put them all in one single layer with a 1:1 scale

When all ready I exported it in DXF format







Here is the archive in Enrouter

where we are going to setup the CNC router settings

We are going to use a straight flute 1/4" End Mill and we are setting a 17.2 mm depth

Final step depth in 4.00mm, Speed between 700 and 3500 during the the initial sequence of router and during the cut and rotation speed of 11000rpm




Here we simulate the router path, the outer and inner cuts, first we must cut the interior pieces and then the outside

The Gcode



Then we send to "jobs" the archive so we can see it in the CNC computer control

We are going to use a AXYZ CNC model



Here we are going to measure and set the board thickness touching the surface of a piece of paper with the tooling

setting the thickness in 15.287mm

setting the origin



calling the archive to cut

We are a few seconds away to start cutting the desk

warming up and reaching the RPM

The OSB board

Cutting the pieces of the desk

 detail view of the bass relief of one of my pieces

The legs and lower support totally assemble

A detail of one union

Detail of the crossbar joint

The top cover with two sections



The top cover just about to be assemble to the top section



Both interior sections of the desk

A free space in the left and a drawer in the right

Two additional covers in the top surface

A top view where we can see a cable for charging a cellphone and the space for stationery



the green spot

a placeto re-connect