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3. Computer controlled cutting

Group assignment:

  • Characterize your laser cutter's focus, power, speed, rate, kerf, and joint clearance.

To see our group assignment click here

Individual assignments:

  • Design, lasercut, and document a parametric press-fit construction kit.
  • Cut something on the vinyl cutter.

Creating an Assembly Part with the Epilog Laser: Fusion Edge

Overview

This guide explains how to design and manufacture an assembly part using Inkscape, AutoCAD, and an Epilog Laser.

Logos


Step 1 : Image Preparation : download the map image from Google

  • Open Google  
  • Choose an image   Choose a picture

Step 2 : Vectorization with Inkscape

A Import Image from folder to Inkscape

  • Open Inkscape   Import into inkscape

B Convert to Vector

  • Go to Path → Trace Bitmap   Formatting 1

C Clean the Image

  • Remove the background   Formatting

D Create Assembly Features for contrain making

Partitioning


i can cut but i have to make a parametric , so that continue with AUTOCAD

Step 3 : Processing in AutoCAD

Import & Duplicate

  • Import your file  
  • Use copy tool → create 5 identical shapes  

Adjust Geometry

Partitioning 2 Partitioning 3


Step 4 : Understanding Clearance

A - What is Clearance?

Clearance is the space between two parts to ensure proper assembly.

Type Description
Clearance Fit Easy insertion
Zero Fit Perfect adjustment
Tight Fit Forced assembly

B - Practical Case

  • Base length: 1.77 cm  
  • Laser thickness: 0.2 mm this is our laser cutter kerf
  • Adjustment: +0.1 mm  
  • Final clearance: 0.15 mm

Step 5 : Final Check in Inkscape

  • Set stroke width to 0.2 mm

Formatting 2 Import for cutting


Step 6 : Epilog Dashboard Setup

Import for cutting 2


Step 7 : Cutting Parameters (3mm MDF)

Parameter Value
Speed 30%
Power 100%
Frequency 100%

Cutting settings


Step 8 : Cutting Process

Run the cutting file


Final Result

Remove and assemble


Vinyl Sticker Creation

Overview

This guide explains how to create a vinyl sticker using Inkscape and Roland CutStudio.

Page de garde


Step 1 : Image Preparation

in this cas it is usefull to vectorize the file with inkscape

Choose a picture


Step 2 — Vectorization with Inkscape

Import image Vectorize


Step 3 : Add Text

Formatting


Step 4 : Combine Elements

Blending of images


Step 5 : Open in Roland CutStudio

Import to Roland CutStudio


Step 6 : Cutting Settings

Cutting setting


Turn on machine


Step 7 : Download Machine Settings

Import machine setting


Step 8 : Set the Origin

Machine setting


Step 9 : Align the Design

Printing


Step 10 : Cutting Process

Cut is finish


Step 11 : Weeding the Vinyl

Removing


Step 12 : Apply the Sticker

Last part


Final Result

Your custom vinyl sticker is now complete!

Files