Final Project | Week 20
Safety switch
Device to make sure the usage of machine done with proper safety gears.
						This device is developed for the welding technician who don’t use safety gears regularly and which lead to health related problems to them specially to eyes.
Design and functionally of the device is to make sure the person is wearing a Shield befor he use the welding machine, So powering on of machine would be only happen when safety gear are used.
Video
Circuits (Input-Output)
Two Circuit which commuicate each other with wireless bluetooh to confirm the safety gear is used.
Board Milling
Code
Rx Code for reciving the signal of person wearing safety gear.
#include 
SoftwareSerial mySerial(0, 1);   //allows serial communication on other digital pins of an Arduino board, using software to replicate the functionality
char number  = ' ';
byte LED = 10;// LED pin
 
void setup() 
{
   pinMode(LED, OUTPUT);
   pinMode(5, OUTPUT);  //Relay Pin
   mySerial.begin(9600);  // set the data rate for the NewSoftSerial port
   mySerial.println("START");
}
 
 
void loop() // run over and over again
{
   if(mySerial.available()) //// never here
   {
      char number = mySerial.read();
      if (number=='0') 
      { digitalWrite(LED, LOW);digitalWrite(5, LOW); } //Relay Signal Pin Low
      if (number=='1') { digitalWrite(LED, HIGH);digitalWrite(5, HIGH); }           //Relay Signal Pin High
      mySerial.println(number);
   }
 
}
 
						Rx Code for reciving the signal of person wearing safety gear.
const int buttonPin = 3;   //My button or my input device has pin number 3.
int buttonState = 0;
void setup()  // put your setup code here, to run once:
{
  Serial.begin(9600); 
  pinMode(buttonPin, INPUT_PULLUP);
}
void loop()  // run over and over again
{
  buttonState = digitalRead(buttonPin);
  if (buttonState == HIGH) {   // never here
  Serial.print(1);    //When the button is pressed, signal 1 goes which sends a signal to turn on the LEDs.
  delay(1000);
  }
  else{    // always here
  
  Serial.print(0);   //When the button is not pressed the signal goes to 0 which sends a signal to OFF the LEDs.
  delay(1000);
  }
}
 In this code the logic was to get a push button based detection and sending that signal to wireless device which activate the switch
Soldering & Testing
Solering component to the circuit
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2D & 3D Design
Two Circuit which commuicate each other with wireless bluetooh to confirm the safety gear is used.
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Addtive Manufacturing
Two Circuit which commuicate each other with wireless bluetooh to confirm the safety gear is used.
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Subtractive Manufacturing
Two Circuit which commuicate each other with wireless bluetooh to confirm the safety gear is used.
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Final Product
Helment Adapator and Plug Box
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Bill of Materials and Costing
Safety
								Switch by Parejiya
								Jaydeep is licensed under CC BY-ND 4.0