Final Project - Fab Academy 2020




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Concept: the idea of this project about smart packaging and creating a circular system of reusable capsules and distributors for dry foods.


Cad modelling and assembling: I'll have to 3D model the distributors and the reusable cups and find the right material to print/mold/cut them.


Electronics: I'm going to mill and program boards for the tracking of the cups and for the mechanical part of the distributors (opening and closing when the cup is underneath it).


Benchmark: The inspiration for this project came from a brilliant Chech company called MIWA (MInimum WAste):
http://www.miwa.eu/

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3D MODELLING

I started modelling the dispenser of food as I new I had to have an idea of the dimesion I wanted to give the whole cabinet, so the project it self. I had to figure out how to create the funnel to narrow the dispenser. I decided that the best way was to laser cut wood for the top and the bottom parts and to 3D print the funnel.

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I then designed the helix that was going to make the food fall down, and I decide to leave the middle hole (in which the iron bar connected to the stepper motor had to be) open to gain more flexibility.

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I then designed a gasket to link the stepper motor to the iron bar and the helix. As I did for the helix I left the hole in the middle open and I added two holes for two screws to tighten the gasket around the motor and the bar.

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I designed the external cabinet as a rectangular box, but I had to figure out how to make the dispenser hang from it. So this is the support I designed, and next to it are the wooden brackets that I used to hold it firmly to the carbinet's side:

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And the of course I put 4 3D printed hooks that uses gravity to make the hole thing more solid:


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I then made a smaller box which was made to contain the loading cell, the LCD and the buttons.


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This is the weighing plate and the support I made for the loading cell:


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And in the end this how the hole 3D model looks like:


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ELECTRONICS


For the elctronic part I started from the stepper motor as I didn't use it before. I made a PCB looking at the fab schedule.

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I then wrote a code to make the stepper start and it worked:



IMG_3355 from Olivia De Masi on Vimeo.


Then I thought about what the pcb had to do drawing some diagrams and I resulted with the following components:


- 1 stepper motor


- 2 buttons


- 1 LCD display


- 1 load cell



I started the design of my pcb using Eagle. This is the schematic and the board:



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Here you can download the files: schematic, board.

And here is the soldered board (looks great!):


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As a first thing I tested the stepper motor to see if it's traction was enough to turn the helix.


FIRST TEST

elica from Olivia De Masi on Vimeo.

I carefully connected all the wires of my components to the pcb after testing each one individually.


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And the one below is the code for the final project:





Embedding and Assembling

Electronics components:


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Cabinet components:


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video_ok from Olivia De Masi on Vimeo.


Downloads


ELECTRONICS:
- Eagle final project files

3D MODELLING:
- Download cabinet file
- Download dispenser file
- Download motor support file

- Onshape file 1
- Onshape file 2
- Onshape file 3