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Build your own Flying Flat Fish!

You can build your own sample using the parts set attached.
You may use bamboo rods or balsa sticks instead of carbon rods if it was difficult for you to find carbon rods.
I omitted a tail fin for weight reduction, so it woulld be a ‘flapping body’, rather than a ‘flapping tai fin flyer’…


Comparison of materials:

Material Phisical property Availability Cost
Carbon rod Very light and strong
1.3 grams/m(1 mm dia.)
Internet shop High (5 US$/m)
Bamboo rod Heavier
2.5 grams/m(1.8 mm dia.)
Local hobby shop Very low (0.2 US$/m)
Balsa stick Light as carbon, but fragile
1.5 grams/m(2 mm sq.)
Local hobby shop Low (0.5 US$/m)

Parts list:



Parts name Description Data
3D print parts set 1 set YourOwn.step
YourOwn.stl
1.8 mm dia. * 300 mm length bamboo rod 2 pcs
1.8 mm dia. * 220 mm length bamboo rod 1 pc
1.8 mm dia. * 200 mm length bamboo rod 3 pcs
1.8 mm dia. * 20 mm length bamboo rod 2 pcs
5 mm * 5 mm * 200 mm length balsa stick 1 pc
0.8 mm dia. * 60 mm length piano wire 1 pc
2.4 mm width FAI Rubber TAN Super Sport 1,200 mm
0.01 mm thickness PP film 400 mm * 400 mm

Step by step assembly:

All plastic parts ,balsa sticks and bamboo rods are press-fitted.
In case fits were loose, secure them with instant glue.
In case fits were too tight, enlarge holes of the plastic parts using drill blades.
To attache wing surfaces to the skelton, use thin strips of double-sided tape or pressure sensitive adhesives.

Bend a piano wire as shown below:

Crank assembly:



Body assembly():



Flapping pivot assembly:



Wing spar assembly:



Swing arm assembly:


Link mechanism assembly:

Skelton completed:

Wing surfaces attached:

Completed all:


Last update: June 20, 2022