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12. Mechanical Design

This week: Group project to design a machine that includes mechanism+actuation+automation+application

  • Build the mechanical parts and operate it manually
  • Document the group project and your individual contribution

Software

  • Arduino IDE
  • Fusion 360

Materials

  • Clear 3mm Acrylic
  • Draft Chipboard
  • Various hardware (screws, various sizes)
  • 3 stepper motors
  • Arduino Uno board
  • Board for Motor

Goal

Create a kit that could be used in a classroom. Specifically, a project that could be created together from a distance, and in FOUR(ish) Hours.

ReMix the Sphero into a classroom kit.

What is a Sphero?

What We Did

We divided the creation into three parts:

  • Mechanical: Alethea
  • Electronics: Janet
  • Software: Justin

Mechanical Report: Create a case in Fusion 360 that contained motors, and boards.

Each level is the same design and can be used to:

  • attach to the next level using a screw and bolt,

  • mount motors on the edge of a level, and

  • mount the Arduino Board to a level

The total design will include two pieces:

  1. The Base

  2. The Motor Mount

In class learners can assemble the machine themselves, and lasercut: wheels, weights, and etc. Additionally, extra holes are added to the base to allow for including a pen/paint brush. And, multiple motors can be attached if learners would like to play, and explore further.

3D Design and Parts:

  • Fusion360 (see Alethea’s file page)

Picture party:

fusion 360 parts for diy sphero project fusion 360 work for group project parts for group sphero diy project

Electronics Report:

Wired the breakout board to servo to test with code. #SpiralThinking #BabySteps: arduino boards and wiring for group project group project parts with servos group project wiring the board testing the servo

Software Report:

A thrilling video using Arduino to turn a motor slowly, and then slightly faster.

Programming a Stepper Motor using Arduino with Justin by me on Vimeo.

Assembled Project

The assembled bot with integrated brushes: assembled parts


Last update: May 1, 2022