W_03: Computer-controlled cutting (Feb 11)

To start this week of I made some inicial simple designs to get myself in the idea of press-fit constructions. I started with the idea of making a 3D geometrical construction out of smaller 2D geometrical laser cut pieces.

These are some of my inicial sketches:
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I took some photos of my first tests:
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We can see first an image of a triangular shape with small hindges that fit echother(file in Rhino 5).
Following it another image of the cut out of my pieces in the laser machine (Epilog legend 36EXT).

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These are a set of pieces i made with a different approach on the geometry and arrangment. My intention was to fit any side of the piece in any direction possible, even through the middle.


After playing with this material a bit, I focused on making something related to my final project, wich I thought of for some time. I came up with possible systems to create a cardboard bicycle wheel. Then after looking at some references on google images and a couple of websites(behance.net/Maker.com/thingiverse.com/etc). Then continued devising the press-fit pieces that would compose my cardboard wheel. This is a difficult task to acomplish because of the properties of a regular wheel. The first thing i thought of was making kind of a ribbed system between two vertical wheels/spokes. Herer are some scans of the ideas i first developed on paper:

Possible shapes for the pieces and there joints:
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When I had a basic idea of how to shape the pieces I started designed it on rhino:
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Here are the actual pieces after cutting them on the laser:
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FILES

· RHINO FILE PRESS FIT QUARTER WHEEL
· RHINO PRESS FIT JOINTS