About Week 3

My Computer-Controlled Cutting Exercises...

For my Computer-Controlled Cutting exercises I decided to use Inkscape taking into account that for the designing for the laser cutter, thin red lines cut and black/grey values are engraved. So I started a first exercise about how to use inkscape clone, distributions and alignments.

My first drawing started from my previous image about the table surface, containing a hole for each pin. I used clone option to create a linked copy for each hole. Your browser does not support SVG

 

After my first try, i tried a second drawing, a ladder, without care about rise and going. From this I realized that notches created from cloning cannot be merged by difference, but only the original one.

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So before merging and produce final version for cutting I have to remove linking. So I saved an original file in order to maintain the clones and to be able to modify parametrically the dimension of press-fit notches. Finally I rearrange the drawings in order to save space.

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The last try started after looking my wall clock

So I created a tabbed press-fit box by engraving,in black, and taking into account a kerf of 0.18 for a 4mm of plywood and a single tab for each side with a width of 25,5mm.

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For the cutting phase first of all I've imported the two svg files in Rhino in order to put them in a unique file for cutting. I defined two levels, the former for cutting black line and the latter for engraving (red surface)

Once prepared the file it was time to prepare the laser machine with a preliminary inspection for any residual of previous cutting, by selecting a suitable waste piece of plywood, and fixing it on laser cutter surface in order to make sure a better complanarity. Prior to start the actual cut I tried several cut&engrave tests:

The final result was good, with a good press-fit:

My last exercise was related vynil cutting by using the Roland CAMM-1 Servo:

To do this first of all I prepared a suitable file starting from Rhino: a label containing my laboratory and Fab Academy 2015:

For cutting I used the included Roland CutStudio Design Software. I studied little the features and realized that it can generate cuts lines from any JPG or bitmap image, I tried but the results was not good. The software supports BMP, JPG, STX, AI and EPS file formats, so I decide to export my rhino file into adobe illustrator .ai file. Once imported the file I've added a rectangle to the image to cut.

Once loaded the material (adhesive vynil) to cut an verified the pinch-roller guide lines I powered the machine, selected "PIECE" from menu e selected enter. I verified if the cuttable width and length in display was correct and then ready for cutting.

Fab Academy - Class schedule 2015

Week 1

Principles and Practices

Week 2

Computer-Aided Design

Week 3

Computer-Controlled Cutting

Week 4

Electronics Production

Week 5

3D Scanning and Printing

Week 8

Computer-controlled machining

Week 13

Networking and Communications

Week 14

Interface and application programming

Week 15

Mechanical Design, Machine Design

Week 16

Applications and Implications

Week 17

Invention, Intellectual Property, and Income

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