Final Project

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Description of the project

For my project, I'll develop wearable vest with output and inputs.I focused this project to security.

The vest contains LED lights and optical Fiber ,when a person is close to it the Leds lights will activate.

Initial vision of the project

Sketch

  • Detects nearby presence from behind (proximity sensor).
  • If someone gets too close, the leds turn on.
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Objective

This vest helps people in their safety by alerting them when someone is nearby.

What does it do?

I am going to make a vest with the following features:

  • The vest will protect people at night.
  • The vest will be very practical because it will be easy to put on and take off.
  • The vest will have LED lights and vibration.
Laser cutting
3D printing
Electronics design
Molding and casting
Interfaz and programming
🔁 Reflexión

Laser Cutting

I used laser cutting to precisely create the vest pieces based on a designed pattern.I designed this vest with bags in the costados and holes in the back to place the sensor.

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I cut the fabric in parts using 100% polyester. The laser settings I used were:

  • Power: 70%
  • Speed: 30%
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3D printing

To protect the sensor, I decided to design a custom case using SolidWorks and print it with a Prusa MK4. In this case, I left enough space for the sensor’s pins, an opening for the sensor to detect properly, and holes for screws to attach the case securely to the vest. I also added an extra screw so that the sensor's position can be adjusted as needed.


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Modules for the Optical fiber

To give ligh to the optical fiber i made a modules


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Molding and casting

To improve comfort in the vest's pocket area, I made a flexible case for the main PCB using Silicona 930, a soft and durable material suitable for wearables. I designed a simple mold in CAD and 3D printed it. Then I mixed parts A and B of the silicone (100:10 ratio), poured it into the mold, and let it cure at room temperature. The result is a soft, flexible case that protects the electronics and adapts to body movement, making the vest more comfortable to wear.


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Molding and casting

To improve comfort in the vest's pocket area, I made a flexible case for the main PCB using Silicona 930, a soft and durable material suitable for wearables. I designed a simple mold in CAD and 3D printed it. Then I mixed parts A and B of the silicone (100:10 ratio), poured it into the mold, and let it cure at room temperature. The result is a soft, flexible case that protects the electronics and adapts to body movement, making the vest more comfortable to wear.


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Inputs and outputs

Who's done what beforehand?

I reviewed other related projects and found some that inspire mine.

In my research, I found a mirror with several features, one of which is that it contains a motion sensor, and when it detects movement, it lights up the mirror.

Another idea I found was this type of vest that protects people at night because it has integrated LED lights that make them visible.

What sources did you use?

Material List

Material Description Link
Xiao RP2040 Microcontroller [Link]
Velostat Pressure-sensitive conductive material [Link]
MB1000-000 Ultrasonic proximity sensor [Link]
Vibration motors x2 Haptic feedback components [Link]
Rechargeable battery Power source [Link]
Conductive sewing thread Stainless steel 316L, 14 Ω/m [Link]
Small terminal (2 screws) For PCB connections [Link]
Waterproof fabric (Tela Robben) Outer layer of vest [Link]
Vinyl textile Decoration or surface graphics [Link]
Velcro Fastening system [Link]
Black or magnetic zipper For opening/closing the vest [Link]
LEDs and resistors Pre-resistored LEDs for sewing

i'm going to tried to do something like it:

[Link]

Printing

Here is a possible render of my case.

Laser cutting design

Electronics design

diagram

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System Integration
  • Laser cutting is used to cut and shape the fabric of the vest precisely.
  • 3D printing is applied to fabricate the protective case for the sensor.
  • Molding and casting are used to produce a custom case for the PCB.

On the outside, only the light from the LEDs will be visible, since the LEDs will be placed on the inside of the vest.

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The organization of the electronic components includes the use of conductive thread to connect the LEDs and the sensor.

Interface and programming

These are the blocks that i used First i started by designed the interfaz ,i added some images ,button ,texts and Bluetooth ,in this case i used BLE because my xiao esp32 c6 has BLE

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First i started by added the name of the global ,in this case it will be the name to the device to conect,the other direction global is relation with each button. Then i added a variable that indicate that when the screen open the device is going to start scanning the Bluetooth and it have to connect with the service UUID and with the name. And the buttons have to be in a color purple but one it is pressed it change of color and the global charactheristic to do different action There are three buttons that done 3 different actions : Mode security it turn on the leds when a person is close to it. Mode party it turn the leds all the time. Mode off it is activate when you wanna to off the leds and the sensor.

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Electronics desing and production

Main Board

The schematic contains:

  • A MOSFET that controls all the LEDs. I added 10 terminals, but I only used 1 because the other 9 lines use conductive thread.
  • Pinout for the sensor; in this case, I’m using an analog input.
  • Extra pins for additional components like a vibration motor, Bluetooth module, and button.

In the PCB design, I used 0-ohm resistors as bridges.

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Parameters and desing rules checker

Processes

The tools I used were:

  • Engraving: V-shaped tool
  • Hole cutting: 0.8 mm tool
  • Edge cutting: 2 mm tool
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Leds PCB

On the inside part, I decided to create a module where I added the LEDs, similar to Lilypad modules.

Example Image

I fabricated some modules an nd started placing them on the vest to achieve the desired lighting effect.

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White leds PCB

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