Mechanical Design,Machine design



This assignment mainly includes Machine design and application. This one is group assignment so completed with Suyog and Apeksha. Also its great help from our remote guru Fransisco and fabstudent Jason from Teipei fablab. Thanks to both!!

Assignment task:

Make a machine, including the end effector build the passive parts and operate it manually document the group project and your individual contribution.

Machine:Time lapse machine

Main objective of this machine is to take photographs of moving objects and live things like plant growth photography of my final project Auto irrigated vartical garden.

This weeks assignment task is Make machine and we three has decided to make 'Time lapse machine'. This machine will have slider connected to the Stepper motor so it will give linear motion and on top of the slider we are fixing another motor with camera holder so we can rotate camera in angle 360.also using Gestalt boards.

We got 2D profile cuts from the tutorial and used Epilog Laser to cut these parts and fixed one stepper motor on x-axis direction i.e Linear motion of the slider. On the slider we fabricated another box which will rotate with another stepper motor and also it will hold the camera.


My contribution :

To make this Time lapse machine I first downloaded .dxf file for laser cutting. Jason from teipei fablab helped us for this front.Its mainly having box structure ,bed and holders for x- direction movement. I cutted this file using 6mm MDF material on laser cutter. We purchased new laser cutter which is different from Epilog Laser having 80Watt glass tube inside and 3*2 bed size.

Download Laser cutting files from here.

All these files are cutted on local laser cutter with following settings :

Grass Cutter Front View

Laser cutting Settings :

Speed :20%
Power: 80%
Frequency:2500Hz

Grass Cutter Front View

Cut Parts:

Grass Cutter Front View

Assembling steps:

Grass Cutter Front View
Grass Cutter Front View
Grass Cutter Front View
Grass Cutter Front View
Grass Cutter Front View
Grass Cutter Front View



Electronic Fabrication, Gestalt Board


we prepared FabNet board initially and suyog milled this board and soldered colored USB cable, the 4*2 connectors and the Power supply Connector.I also need Power supply output 12 Volt and Current rating 5A



Fab Net Board



Power supply with above rating connected to high terminal of the Fab Net board(ignore the LOW).



Fab Net Board

Note: See the VCC and GND are connected Perfectly.



Now from Fab Net board make connection on the Gestalt board.Here we faced problem because Fab Net board connectors are 4*2 and on gestalt board there is 5*2 connector so here we could not use the ribbon connector directly. We used the female burge strip to make this connection



Fab Net Board and Gestalt board connection



Here exactly opposite to the 5*2 connector there is 4 pin white connector- we connected this white pin connector to the motor which we have fixed to the mechanical assembly. Following drawing Shows how to connect the fabNet board and the gestalt board to Stepper motor with power supply



Single Node



Following Figure shows actual setup

Actual Single Node tested



As shown in above figure we prepare electronics and mechanical setup. Now We downloaded Gestalt and cloned it in Document folder. From htmaa folder we got example program which is written in Python Language.As We made all connection ready.Switched ON the power supply and intially executed the program as it is. we loaded the program on gestalt board. intially the Pink LED will blink and press the switch on gstalt board.now motor is rotating in x Direction i.e Linear motion.and We prepared same setup for two motors



xy_plotter Connection.



Following Figure shows actual setup

ActualXy plotter assembly



In the programing we tried original program from examples and later we modified few lines to vary speed, distance and the angle.That was specified in velocity, mm and Degree respectively.



Program in Python



Final Working Video



Time Lapse Slider

Time Lapse Machine video link