I decided to change
my project idea to something that has to do with my degree (Chemical
Engineer). I was very confused at first, so I brainstormed with my
grandfather who is a chemist, and he told me to work on improving a
system of essential oil extraction. In the laboratory, we are often
working with steam distillation (a method for distilling compounds
which are heat-sensitive). I have decided to use this method to
separate the essential oils. By the end of the process, we will be able
to separate the oil from the water. Usually we do it by using
micropipettes once the oil floats to the top and the water sinks to the
bottom.
In steam distillation, the boiling flash is infused with steam, which
carries the oil’s vapor into the distilling head and then into the
condenser, where the oil and water co-condense. As an alternative,
steam is generated in situ in the distilling pot. By the end of the
process a mixture of water and oil will end up in the receiving flask.
The process to separate the oil from the water is difficult, we usually
use micropipettes to separate the oil as I previously stated. My
project on the other hand will be, to make a conic vassal, that will be
a substitute for the receiving flask. The vassal will have one entrance
at the bottom of the vase where the hydrolate will enter the conical
and an opening at the top with a ramp where the oil will self-extract
itself into the collection cup. The essential oil rises to the top
because it is less dense then the water plus the conical shape itself
allows for the formation of an additional separating force that helps
the rising of the oil droplets. This force is a result from the
differential between upward and downward velocities. Upward velocity
increases as the internal section of the separator turns smaller and,
on the other hand, downward velocity decreases as its diameter
increases. The conical vase will also be designed with a cylindrical
baffle on the interior to trap the incoming oil and water mixture,
which improves the separation of the oil droplets from the water.
I discovered this project by fallowing this university “Instituto
Federal de educação, ciência e tecnologia”. They did a similar project
as you can see by clicking on the link.
The whole project approximately cost me and should cost anyone who does
a similar project around $200. The majority of the materials used came
from fab lab and the distillation equipment I ordered
online.
Distillation equipment:
Instead of using
the 2000 ml round bottom flask placed at the end of the distillation
equipment, I will use the essential oil extractor. I determined the
size of the conical vase by running distillation experiments with
water. The amount of liquid collected at the end of the experiment
determined the volume of the conical vase. After running the
experiment, I determined the conical vase should have a volume of
approximately 325 ml.
The Essential oil conical vase and oil collector:
I needed to change the conical vase that I made in
week 2,
because it was too big. Below is the sketch of the new model. I used
the 3D printer with ABS (Acylonitrile Butadiene Styrene) filament. It
took 18 hours to print my model.
When I printed the final conical vase and oil collector I realized that
the collector was too small. So, I designed a new one as show in the
picture bellow.
Support table and legs:
I used plywood of 9mm for both the support table and legs and cut out the designs using the laser cutter. In
week 3
you can see more about the legs. Since I had to change the size/volume
of the conical vase I needed to redesign the support table while the
legs staid the same.
The final project by itself:
The conical vase will then be connected to the distillation equipment
by a hose that will attach at the end of the condenser and at the
entrance of the conical vase valve as you can see in the image below:
I decided to add on a system that will measure the temperature of the
oil being extracted. I chose to make a Bluetooth temperature sensor and
app to read the temperatures of the oils. The average temperature of
the essential oil was 95 F right when it was draining into the
collector. The input device I made in
week 13 combined with the mobile app which I made in
week 16 created the temprature sensor.
Below are the materials I used for the Bluetooth temperature sensor:
Bluetooth HC-06
Temperature sensor DS18b20
4 resistor 2K2 ohms
2 male jumpers
5 female jumper
4 male/female jumpers
USB cable
Input board
Attniny
After I set up all the equipment and had all the materials ready, I started to grate the oranges, I used 13 oranges.
Quantity of material used:
312g orange to 1500ml water.
After I measured the weight of the 13 oranges and the water, I put both in the 2000 ml round bottom flask.
The heating mantle was switched on at an intensity 10, after 30 minutes
the mixture boiled at 192.2 F degrees and remained constant during the
process.
After boiling for 20 min, the orange peels began to rise because they
were initially below the balloon. This happens because the orange zests
density is greater than the density of the water. Distillation was
completed after 1:30 min.
After I finished extracting the essential oil I put all the oil and
water volume in a Becker to measure the oil quantity.The final volume
of oil + water was approximately 325 ml. It was observed that only 25
ml of oil was distilled, so the remaining 300 ml were of hydrolate
(water + oil mixture).
Here bellow is a picture of the full set up of the distillation equipment, the final project and the system I created.
Above is a close-up picture of the Bluetooth thermometer and app.
Final thoughts:
What tasks have been completed, and what tasks remain?
Project has been completed no tasks remain.
What has worked? What hasn’t?
The collection cup worked well and the thermometer worked extremely well. Everything worked as planned.
What questions need to be resolved?
All my questions from the beginning have been resolved.
What will happen when?
Everything ran perfectly and at the end of the distillation process the
collection cup was filled with oil and the thermometer was able to take
the temperature of the liquid accurately .
What have you learned?
I learned more about project management and development as I was able
to actually get a hands on experience during this project. I also
learned more about different distillation process.
Evaluate project plan:
What went right and what went wrong during the execution of the project?
Wrong:
-Designed original conical vase to large and also didn't have a collection cup originally.
-When I created the the new conical vase I made a mistake and printed out a collection cup that was too small.
- My original design for the thermometer was flawed as it wasn't created for liquid as I was told by a fab lab technician.
Right:
- The conical vase worked perfectly and separated the oil into the collection cup.
- The base and the legs I designed worked perfectly to hold the conical cone.
- Thermometer and app worked very well.
- The distillation equipment worked well with my cone design
Applied time management techniques:
As I had short time to finish the thermometer for my project and the
SMD board wasn’t appropriate to put into the liquid, I had to use a
breadboard and another temperature sensor to make it.
Project Files:
• Conical
• Collection cup
• Base
• Legs
• Thermometer.brd
• Thermometer.sch
• Thermometer.ino
• App
• Link app
• Conical (Solidworks)
• Collection cup (Solidworks)
• Base (Solidworks)
• Legs (Solidworks)