The spark
Electronic design, 3D printing, flatbed cutting, and embedded programming were combined into one integrated work. Each stage tested whether the form and interactive system could grow together.
An eight-metre sculpture where sustainable cardboard construction, digital fabrication, motion, and light meet public participation.
The Whale began with a simple question: how far could cardboard be pushed as a serious material for public art, engineering, and interaction?
A life-size whale took shape from cardboard—an everyday material usually treated as disposable. The eight-metre sculpture became a symbol of creativity and environmental consciousness, responding to visitors through motion and soft LED light.
The project followed a spiral development process. A PIR sensor and servo first introduced movement; subsequent iterations added lighting along the mouth, synchronised with the rhythm of a visitor gently touching the Whale beneath its eye.
Electronic design, 3D printing, flatbed cutting, and embedded programming were combined into one integrated work. Each stage tested whether the form and interactive system could grow together.
The project was conceived for collaborative making at FAB23 Bhutan: a sculpture shaped not by one maker, but by a network of participants contributing skills, ideas, and energy.
The Whale was modelled in Blender, unfolded, and arranged as hundreds of templates in Adobe Illustrator to fit 1.4 × 1.1-metre cardboard sheets.
A custom RP2040 board, PIR sensing, servo actuation, and LED lighting gave the sculpture a quiet sense of life and a response to human kindness.
Scale brought practical questions: labour, cost, logistics, structural life, and whether an eight-metre build could be justified. Prototyping turned those uncertainties into decisions.
The completed Singapore prototype proved the construction system and became a platform for collaboration, storytelling, and future public projects.
The project was presented fourth in the Fab Academy final-project schedule. The slide and recorded presentation document the concept, fabrication process, electronics, and completed installation.

The build combined a low-poly cardboard shell with a custom electronic system, small-scale production methods, and a process designed for collaborative assembly.
The life-size cardboard Whale turns a sustainable material into an interactive public experience. A motion sensor and servo introduce movement, while LED strips along the mouth respond when visitors gently pat the area beneath its eye.
The project uses a spiral development approach, integrating electronic design and production, 3D printing, flatbed cutting, embedded programming, and full-scale assembly.
The project draws on a wider practice of cardboard sculpture while extending it to the scale and collaborative context of a global Fab conference. Key inspirations include Joseph DeLappe, Kiel Johnson, and Horst Kiechle.



An endangered marine animal was modelled in Blender, unfolded, and laid out as hundreds of panels in Adobe Illustrator. A smaller die-cut Whale was also designed for easy replication as a participant keepsake.
A small electronic system supports the interaction, while heavy-duty cardboard and acrylic colour form the physical and visual body of the Whale.
| Item | Description | Price | Source |
|---|---|---|---|
| Seeed Studio XIAO RP2040 | ARM Cortex-M0+ MCU 32-bit embedded evaluation board | $7.81 | DigiKey |
| RC servomotor, 4.8V | Positional-rotation hobby servomotor | $5.24 | DigiKey |
| PIR motion sensor HC-SR501 | Detects movement within approximately seven metres | $3.60 | Kuriosity |
| Male-to-male jumper wires | 20cm wires supplied in a strip of 40 | $3.60 | Kuriosity |
| Heavy-duty cardboard | 2.3 × 1.4m sheets, 10mm thick | $28.00 | Tri-Wall |
| Daler-Rowney Graduate acrylic colour | 500ml squeezable pots in multiple colours | $13.38 | Art Friend |
Source models, fabrication files, board layouts, and machine-ready outputs are available for study and adaptation.
Recommended reading: Bruce Mau’s An Incomplete Manifesto for Growth—particularly principles 3, 23, 29, 35, and 37.