Electronics production

Introduction:

This assignment focuses on creating and testing a microcontroller development board. The goal is to design a versatile platform for microcontroller applications. Key tasks involve carefully planning the board layout and including essential components like LEDs, resistors, and specific connectors

Research:

EasyEDA

EasyEDA is a free, web-based Electronic Design Automation (EDA) software that allows users to create schematic diagrams, printed circuit board (PCB) layouts, and simulations for electronic projects. It provides a user-friendly interface and a wide range of components and modules that users can use to design and test their electronic circuits.

With EasyEDA, users can design their circuits by dragging and dropping components onto a canvas, and then connecting them together with wires. They can also simulate the circuits to test their functionality and performance, and generate a PCB layout for their circuit design.

EasyEDA also provides a large library of components that users can use in their circuit designs, including microcontrollers, sensors, power supplies, and more. It also has a collaboration feature that allows multiple users to work on the same project simultaneously.


Design process:

1. Initiate a new project:

The inaugural stage involves the initiation of a new project within the EasyEDA environment. To commence this process, navigate to the "File" menu, followed by the selection of "New" and afterward "Project."

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2. Searching the components footprints:

In the second phase of the process, I initiated a search within the Common Library for commonly used components, such as LED, FEMALE-HEADER-2.54-SMD-8, and resistors. Subsequently, I used the cloud-connected library to identify additional components like the ESP32.

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3. Placing the components and creating connections

Following the placement of components, I used the netflag feature, as indicated by red markings in the accompanying pictures, to establish connections between the components and enhance the overall clarity and organization of the circuit. Subsequently, I utilized the wire function, as illustrated by green markings in the pictures, to further refine and establish the necessary electrical connections within the circuit design.

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4. Convert Schematic to PCB and place the electronic components

In this phase, the circuit is transformed into a PCB file by navigating to "Design" and selecting "Convert Schematic to PCB." Following this conversion, the dimensions of the board outline are to be selected. It's worth noting that these dimensions can be adjusted later or even imported as a DXF file. At this point, components are placed on the board as per the desired configuration

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5. Establishing Electrical Connections

Continuing with the process, I employed the wiring tool to establish connections between the pads on the PCB, aligning them with the specifications outlined in the schematic. This step involves systematically linking the various components on the board, ensuring that the electrical pathways accurately reflect the intended circuit design

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6. Ground Plane and Via Implementation

I employed the Copper Area function to designate specific regions on the PCB where the copper is connected to the GND (Ground) signal. To establish a connection between the GND signal on different sides of the PCB, I utilized vias. These vias serve as conduits, allowing the GND signal to traverse seamlessly from one layer to another, ensuring a well-connected and optimized grounding system throughout the microcontroller development board.

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In a parallel process on the second layer of the PCB, I again utilized the Copper Area function to delineate areas where copper is linked to the GND (Ground) signal.

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7. Design rule check and 3D-Vizualization

In this step, it is imperative to perform a Design Rule Check (DRC) before proceeding to visualize the PCB in 3D and generating the essential Gerber files required for fabrication. The DRC ensures adherence to design guidelines and identifies potential issues that may impact the functionality and manufacturability of the microcontroller development board. Once the DRC validation is successfully completed, the PCB can be visualized in three dimensions, providing a comprehensive overview of the design. Following this visual inspection, the final step involves generating the Gerber files, crucial documents necessary for the fabrication process.

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8. Generating Fabrication Files for PCB Production

In the upcoming phase, the creation of Gerber files is initiated by navigating to "Fabrication" and selecting "PCB Fabrication File," as indicated by the green markings in the accompanying images. Subsequently, the process involves clicking the "Generate Gerber" button, highlighted in red within the pictures below.

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Results:

The video captures the LPKF machine milling the FR4 PCB, showcasing the precision in the fabrication process. Prior to this milling, I placed the via-rivets, followed by a tinn-coating application. Upon completion, the final touch involved a manual soldering process.

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Original design files:

Please find the link below to access the comprehensive set of design files for your reference and review.

Download Schematic
Download PCB