How to make (almost) anything

by Gabriella Gardosi (Gaia Gaoi)


Computer Aided Machining

Can I rewire my brain to think in 3D?

I need to get more RAM in my brain. At the moment I really have to strain to think in 3D.
This week I will create a modular laser cut cardboard structure, that can be assembled to different forms.

My inspiration for a linking structure comes from the Italian artist Giuseppe Capogrossi. His paintings are made of symbols, once described as "spatial formulae" and in fact after further investigation it is also a symbol of the Berber Nomadic African people. (I also have adopted a version as an artistic signature).

Paintings by Italian Artist, Giuseppe Capogrossi


First a great revision of vector program, Inkspace (open source and amazing tool). Machines need to work in vectors; vectors instruct the path of creation. I used the circle tool to create half and quarter moons and the rectangle tool for the slits. I then selected the objects and selected the path difference to cut out the the negative spaces.

Screenshot of Vectorized image in Inkscape for lasercutting


First I wanted to visualize how my shapes may fit into one another so I used SketchUp.

Screenshot of 3D imagining in SketchUp

I lasercut out four symbols, though the laser didn´t cut through the whole of the cardboard. I passed the laser to repeat the cut, took it out and realised two shapes still hadn´t been cut properly. Well the fab lab was closing so I quickly cut them out by hand using a knife and carried them away with me.

First lasercut using an Epilog printer- testing out the shapes

I always leave the fab lab super hungry. So I enter my local cafe, which luckily had a band of musicians making merry music. I get out my lasercut symbols and start playing around with them.

Testing out how my lasercuts can fit into one another

This testing session was crucial to the development of the lattice structure. I borrowed a knife from the bar and started manually cutting out joints which could unite the pieces. I also figured out the inner straight line was not necessary and I could remove it. During the evening many people asked, what I was doing. One musician -she´s a drummer- told me that the shapes reminded her of a ceremonial drum from the Mapuche Tribe in Chile called the Kultrun (a type of tambor).

Kultrun drum from Chile used by the healer of the Mapuche Tribe

Someone else commented that it reminded him of the Índalo, a prehistoric symbol found in the caves of "Los Letreros" in Almeria. It is used on the front of houses to ward off evil.

Indalo symbol from Almeria, Spain used to ward off evil

I redesigned the module structure again in Inkscape, taking out the centre straight piece. It took me a while to figure out how to do it in. Finally I found the right button!

Getting rid of the unwanted nodes by selecting the nodes (see nodes with red tails) and selecting the Join Nodes button


Once I had this template I was set to go lasercutting again. I love this machine... it is so mesmerizing to watch...

Lasercutter to work


Next stage was assembly... I had forgotten to insert the middle joint in the modular pieces. As it was the weekend and I couldn´t get into the lab again, I handcut the cardboard pieces. This gave me the opportunity to experiment with one, two or three jointed modular pieces.

Gaia Modular Piece with One Joint
Gaia Modular Piece with Two Joints
Gaia Modular Piece with Three Joint


Possible Future Gaia Modular Piece with One Joint

I envision this project to be continued when I make something bigger on the lasercutter, for example, to make table legs out of wood.

My design files can be downloaded here



Vinyl Cutter

I also vinyl cut a little something. It is a small emblem, but since the resolution of the png image I inputed to Fab Modules was not high enough it came out a bit distorted. In the future I will use about 500 dpi.