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WEEK 17

APPLICATIONS AND IMPLICATIONS

Defining the scope, costs, and execution plan for the AI Goal Sentinel.

01. THE CORE CONCEPT

What will it do?

The AI Goal Sentinel is a portable, smart training system designed for a 1.6-meter soccer goal. It creates an invisible "Time-of-Flight" laser gate across the goal line. When a football crosses this gate, the system instantly detects the shot, calculates the ball's exact velocity (up to 80 km/h), determines the height/zone of entry, and transmits this telemetry wirelessly to a mobile interface.

Who's done what beforehand?

Professional systems like FIFA's Goal-Line Technology exist, but they rely on $10,000+ arrays of high-speed cameras running at 500 FPS. In the maker community, users often try building speed trackers with I2C LiDAR sensors (like the VL53L0X) or standard webcams. However, these fail in sports applications because their response time (20 to 33 ms) is too slow to catch a fast-moving ball, creating "ghost goals".

My approach solves this by abandoning cameras and using 1ms industrial NPN photoelectric sensors. This achieves professional-grade timing precision at a fraction of the cost.

What sources will you use?

My primary sources will be the official hardware datasheets for the E18-D80NK photoelectric sensors and the Seeed Studio XIAO ESP32-C6. For software, I will utilize the Espressif Arduino Core documentation (specifically for handling IRAM_ATTR hardware interrupts) and Python Flask documentation for the local server interface. I will also reference past Fab Academy documentation for optimizing PCB traces for the SRM-20 milling machine.

02. ARCHITECTURE & BILL OF MATERIALS

What will you design?

I am designing three main interconnected systems:

  • The Electronics: A custom PCB shield for the XIAO ESP32-C6. This board will route the input signal from 8 different sensors and provide a unified ground/power rail.
  • The Mechanics: A physical 1.6-meter training goal frame (using Aluminum T-Slot 4040 or CNC Plywood), plus 3D-printed TPU (flexible) shock-mounts to protect the sensors from high-speed ball impacts.
  • The Software: The C++ firmware to handle microsecond timing interruptions, and a Web/Mobile Dashboard to display the shot telemetry via Wi-Fi.

Materials, Origins & Costs

The project prioritizes accessibility and standard industrial parts sourced online or directly from the Fab Lab inventory. Here is the estimated Bill of Materials (BOM):

Component Source Cost (USD)
Seeed Studio XIAO ESP32-C6 (Microcontroller) Mercado Libre $17.35
8x E18-D80NK (NPN IR Sensors) MercadoLibre / Amazon $4.63 ea
Custom PCB Components (Headers, Copper board) Fab Lab Inventory $3.00
Structural Frame (Aluminum T-Slot 4040 or CNC Wood) Office depot $50.00
TPU Filament (For shock-absorbing sensor mounts) Fab Lab Ibero Puebla $5.00
ESTIMATED TOTAL: $112.39

03. FABRICATION & EVALUATION

What parts and systems will be made?

I will fabricate the main PCB (milling the copper traces and soldering the headers), the 3D printed TPU shock-absorbing housings for the 8 sensors, the physical 1.6m x 1m structure, and the software ecosystem (firmware + web interface).

What processes will be used?

  • Electronics Design: KiCad for schematic routing and PCB layout.
  • Electronics Production: SRM-20 Milling machine and manual soldering.
  • 3D Printing: Ender 3D printing with flexible TPU material.
  • Computer-Controlled Machining: CNC router or metal saws for the goal frame.
  • Interface & Embedded Programming: C++ (Arduino IDE) and HTML/JS/Python.

What questions need to be answered?

1. Will the response time of the E18-D80NK sensors reliably detect a ball traveling at 80 km/h under outdoor lighting conditions?
2. Can the TPU 3D-printed mounts absorb enough kinetic energy to prevent the sensors from breaking upon a direct ball impact?
3. Can the XIAO ESP32-C6 process high-speed microsecond interrupts from 8 different pins while simultaneously maintaining a stable Wi-Fi connection to transmit data?

How will it be evaluated?

The project will be considered a success if the system can reliably track a football passing through the 1.6m wide goal line, output an accurate speed calculation to a wireless device, and structurally survive a standard training session without hardware failure or microcontroller resets.

04. PRESENTATION DELIVERABLES

Summary Slide

This is the final one-page summary slide required for the global evaluation.

Summary Slide Placeholder

Video Clip

The 1-minute video demonstrating the AI Goal Sentinel in action.