Week 5: 3D Scanning and printing

  1. Group Assignment
    • Test the design rules for your 3D printer(s):
  2. Individual Assignment
    • Design and 3D print an object that could not be made subtractively:
    • 3D Scan an Object (Optional: Print It):

Evaluation of Design Rules for 3D Printing

Materials and Methods

  • Printer used: Bambu Lab X1 Carbon
  • Material: PETG
  • Modeling software: SolidWorks
  • Slicing software: Cura / PrusaSlicer / Bambu Studio
  • Key parameters:
    • Layer resolution: 0.2 mm
    • Infill: 20%
    • Extruder temperature: 220°C
    • Bed temperature: 55°C
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Test Designs

Test structures were designed and printed to evaluate:

  • Supports: Pieces with different overhang angles (15°, 20°, 30°, 45°).
  • Bridges: Distances of 5 mm, 10 mm, and 15 mm.
  • Dimensions and tolerances.
  • Anisotropy.
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Design and Printing of a Non-Subtractive Object

A model was created in SolidWorks that cannot be fabricated using subtractive methods.

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3D Scanning of an Object

Scanning Methods

A mobile phone and a 3D scanner were used to capture the geometry of a physical object.

Mobile Phone Scanning

  • Application used: KIRI Engine
  • Procedure:
    • A video and multiple photos were taken from different angles.
    • Images were processed with 3D reconstruction software.
    • An STL file of the object was generated.
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Week 5: Conclusion

Successfully designed, printed, and scanned 3D objects, evaluating the limitations and capabilities of each method.