My Final Project:

FantasyFlare - Animatronic Cosplay Wings

“If birds can glide for long periods of time, then… why can’t I ?” -Orville Wright

How I got the idea of doing an animatronic wing Flapping for Final Project .


One evening, while strolling through a local park, I noticed a group of people laughing and taking turns posing in front of a beautiful, colorful wall painting of wings. Their joy was infectious—kids beamed with wide smiles, friends cheered each other on, and strangers became photographers for one another. In that moment, I realized how a simple piece of art could bring so much happiness, connection, and excitement. It felt magical—like the artwork had come to life through the people interacting with it. That experience sparked an idea in me: what if the wings weren’t just painted, but moved? What if they could flap, creating a living, breathing fantesy moment? That’s when the concept of Fantesy Flair was born—a dynamic flapping animatronic wing installation designed to turn ordinary spaces into unforgettable photo experiences, filled with wonder, emotion, and shared joy.

Output Schematic

This experience showed me the strong visual and emotional appeal of appearing to have wings. Rather than settling for a static background, I wanted to create something dynamic and wearable—something that would truly come to life. That led me to the idea of building a wing-flapping animatronic mechanism mounted on the back of the shoulders, giving the illusion of real, moving wings attached to a person. This concept adds a unique, interactive dimension to photographs and public appearances. Mechanically, it involves lightweight linkages, servo motors, and synchronized motion control. The design had to be ergonomic, safe, and visually striking. This wearable animatronic merges the worlds of cosplay, robotics, and artistic expression, ultimately becoming the centerpiece of my final project—where creativity meets engineering.

Design

Output Schematic

Animatronic articulated cosplay wings are a fantastic project that blends mechanics, electronics, and cosplay aesthetics. Since I already have experience in mechanical fabrication, electronics, and control systems, I am able to design an advanced wing system with smooth articulation and a lightweight structure. The entire system is wirelessly controlled through a custom Wi-Fi app, adding convenience and interactivity to the performance. yet durable materials.
Wing Mechanism Type:



div class="image"> Output Schematic
Scissor Mechanism: Simple, reliable, and effective for controlled extension and retraction.

Linear Actuator by d.c motor

Materials:


Fabrication Parts Frame 750mm *300mm rectangular frame Own Fabrication For Wings Aluminium Flat bar 20mm*6*100 Photo of Your name


Super Smooth Hard Chrome plated 12mm diameter carbon steel rod 1000mm long Photo of Your name


Learn more about our products https://robu.in

.



Ball screw rod
Ball Screw Rod 1204 - 12mm Dia. of 1000mm length (with end machining) with SFU1204 Flange Nut Combo

Photo of Your name


https://robokits.co.in/mechanical-parts/ball-screw-accessories/astro-ball-screw-rod-1204-12mm-dia.-of-1000mm-length-with-end-machining-with-sfu1204-flange-nut-combo?srsltid=AfmBOoqW3rzqupmTkr0HY-sBMejOfYAs10m-I3sRcPIlLbAEjZ4oKSli


linear Bearing
SC12UU 12 mm Linear Ball Bearing Slide Unit CNC 3D Printer


Photo of Your name



https://robu.in/product/sc12uu-12-mm-linear-ball-bearing-slide-unit-cnc-3d-printer-scs12uu/?gad_source=1&gclid=Cj0KCQjwqIm_BhDnARIsAKBYcmuxj8O9at8nKjRdz3htc voxNrL_v0DHb2AZx_0rjTozlriwuFqY3xYaAlZsEALw_wcB



shaft holder
SK12 12MM linear bearing rail support XYZ Shaft Table CNC Router SH12A

Photo of Your name

https://robu.in/product/sk12-12mm-linear-bearing-rail-support-xyz-shaft-table-cnc-router-sh12a/?gad_source=1&gclid=Cj0KCQjwqIm_BhDnARIsAKB YcmtMQdVvAvtMyoOTpT1XEtghgGvexqdOHUdvJhJ595RwJXS7k8dRse4aAvJIEALw_wcB


Motor to Shaft Couple

Flexible Coupling 8mm

Photo of Your name


https://robu.in/product/flexible-coupling-enclasp-metel-bellow-coupling-od25mm-x-l32mm-bore8x8mm-zrb-25x32/?gad_source=1&gclid=Cj0KCQjwqIm_BhDnARIsAKBYcmuQ_6QhBjekuEujkQ2fMOLG92IjwteyFzmxn2Woa2KwEY3_t9ldo_8aAptlEALw_wcB


thrust bearing

Photo of Your name


https://in.rsdelivers.com/product/skf/51306/skf-51306-thrust-ball-bearing-open-type-30mm-id-od/2076310

Electrical
Motor
D8MM Shaft 12V 10RPMMIN High Torque Brushless DC Worm Gear Reduction Motor

Photo of Your name

https://zbotic.in/product/d8mm-shaft-5840-31zy-12v-10rpm-min-high-torque-brushless-dc-worm-gear-reduction-motor/?gad_source=1&gclid= Cj0KCQjwqIm_BhDnARIsAKBYcmv_P33oGYJJRvdRAFP3s7uK96czA-YQgAqSZoAgEbrfLAOSYZySo5caAitCEALw_wcB

BATTERY 12 VOLT

Photo of Your name

< https://robu.in

Bluetooth module to operate using Cell Phone.


Wire etc

Photo of Your name

ELectronics



D.c relay switch to cutoff.

Motor driver for foward reverse switch. L298N 2A Based Motor Driver Module

https://robu.in

Photo of Your name

Ardiuno or alternative Photo of Your name

Ardiuno or alternative https://robu.in

Bluetooth module to operate using Cell Phone.
Photo of Your name

Ardiuno or alternative https://robu.in

Bluetooth module to operate using Cell Phone.
limitswitch Photo of Your name

>Bill of Material

Product Name Description Price Quantity Total Price
squre pipe mild steel 10 feet ₹50 per feet 1 piece ₹500/-
Aluminium Flat Bar 20mm*6mm*100mm ₹100/- 6 piece in 100mm ₹600/-
Hard Chrome plated rod 12mm rod ₹969.00 6 piece in 100mm 5,814/-
Ball screw rod 12mm Dia. of 1000mm length ₹3,519.94/- 1 piece in 100mm 3,519.94/-
linear Bearing 12mm Dia Slide Unit ₹121.00/- 2 piece in 100mm ₹242/-
shaft holder 12MM linear bearing rail support ₹65.00/- 2 piece in 100mm ₹260/-
Motor to Shaft Couple Flexible Coupling 8mm ₹377.00 /- 1 piece ₹377.00 /-
Thrust bearing Thrust Ball Bearing (ID-6mm, OD-12mm, TH-4.5mm) ₹129.00 /- 6 pieces ₹774.00 /-
D.C Motor D8MM Shaft 12V 10RPM ₹1,814.84 /- 1 pieces ₹₹1,814.84 /-
BATTERY 12V ₹1,9994 /- 1 pieces ₹1,999 /-
wire 14/36 Multi Colour DC Wire Cable ₹235/- 1 pieces ₹235 /-
D.c limit switch to cutoff. Motor ₹47/- 2 pieces ₹94 /-
Motor driver for foward reverse switch ₹881.00/- 1 pieces ₹881.00 /-
Motor driver L298N Based Motor Driver Module 2A ₹150/- 1 pieces ₹150 /-
For Wings foam,polycarbonate,glue,color etc ₹250/- 4 pieces ₹1000 /-
Grand Total ₹18,260.78 /-
Control Mechanism:


Button-Based: switch push-button as well asbluetooth Remote Switch.

. Wing Motion Programming Logic
Basic Code Flow (For ESP32)
1.Fully Extended MoTion (Gliding Mode)
Usually wing will be closed when remote on the the motor let the setup to move up and the relay will be off in the wing open position.
Only 2 relay
2.Flapping Motion (Dynamic Motion)
when remote on the the motor let the setup to move up and the top relay will be off in the wing open position and return to bottom relay
after cut of it move up and down continuously
System integration This part is documented in thesystem integration week.