Project Background & Motivation
As an IT Operations Specialist at UNIPOD Rwanda, I work daily with maker space equipment and witness firsthand the challenges of managing access to dangerous machinery. Currently, we rely on lab access control and basic key switches and verbal permissions, which has led to several concerns:
- Difficulty tracking who uses which machines and when
- Limited ability to ensure users are properly trained
- No automated way to prevent unauthorized access to the device
- We are using Access control for the door only and once in, you can use any machine
- Challenges in monitoring machine usage for maintenance
These real challenges inspired me to develop a smart power access control system that will help manage and secure access to our equipment like laser cutters, CNC machines, and other potentially dangerous tools.
Proposed Solution
Based on my few experiences in the maker space, I'm designing a system that will provide:
- Enhanced safety through proper authentication of trained users
- Detailed usage tracking for better maintenance planning
- Real-time remote monitoring capabilities for supervisors
- Emergency shutdown functionality for safety
- Integration with our training certification
Example of what happend
Recently, we had an incident where an untrained user attempted to operate our laser cutter without supervision. Unfortunately, the laser tube was damaged by forgetting to turn on the chiller, which highlighted the need for a more robust access control system. This project directly addresses such safety concerns while also improving our ability to manage and maintain the equipment effectively.
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Design Sketches & Concepts
I used figma to Draw or Sketche, if you what to why I picked Figma for sketching? Click Here
But first you can visit my sketching if you want the see it better. Click Here
Design Concept
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Planned Design throughout:
- Compact wall-mountable enclosure
- Front panel with LCD display and keypad
- Integrated RFID reader area
- Prominent emergency stop button
- Status LED indicators
System Architecture ideas
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Key Components:
- Main controller connection layout
- Power control circuitry
- Authentication module integration
- Network connectivity design
- Safety system architecture
User Interface Mockup
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Interface Elements:
- LCD screen layout and menu structure
- User feedback indicators
- Web interface dashboard design
- Mobile app concept (future enhancement)
- Admin control panel layout
Components I think I will Use
Main Controller
Planning to use Raspberry Pi 4B (2GB)
- May switch to smaller microcontroller in final version
- Will utilize built-in networking features
Authentication Hardware
- MFRC522 RFID reader module
- 3x4 Matrix keypad for PIN entry
- 16x2 LCD display for user interface
Power Control
- Relay module for machine control
- Power supply unit (specs TBD)
- Emergency stop button integration
Enclosure & Connections
- Will design custom enclosure
- Various cables and connectors as needed
- Mounting hardware for secure installation