Group Assignment:

  • Do your lab's safety training
  • Test runout, alignment, fixturing, speeds, feeds, materials, and toolpaths for your machine

Individual Assignment:

  • Make (design+mill+assemble) something big (~meter-scale)
  • Extra credit: don't use fasteners or glue
  • Extra credit: include curved surfaces

Group assignment

As part of the group work, we received an invitation to participate in a meeting with colleagues from the Fab Lab Academy. Through the Fab Lab iFurniture program, Evelin gave us a workshop on occupational risk prevention and safety at work.

Group Training

The group training on safety measures in the workplace of a Fablab was given by Evelyn, manager of Fablab iFurniture. This talk was interesting because of the way she shared her experiences and knowledge in the workplace on computer-controlled machines dedicated to CNC routing and cutting.

Individual assignment

  • Make (design+mill+assemble) something big (~meter-scale)
  • Extra credit: don't use fasteners or glue
  • Extra credit: include curved surfaces
  • To complete this project, three types of joints were used to connect the pieces precisely and functionally. The choice of joint type is crucial to ensure the stability, durability, and ease of assembly of the parts. Each part is designed to adapt the assembly to different design and functional needs. Each type has its specific advantages, whether it provides a stronger, more flexible, or more adjustable connection.

    Design of 2D plans

    • The first step is to create a 2D plan using CAD software. The plan is then drawn with the corresponding dimensions, joint shapes, angles, and component views of the parts.

    Vectric VCarve Pro Software for CNC

    To perform the cutting on the UCCI-owned CNC router and with the support of Alexis, I will be using VCarve Pro, a software that provides a good solution for cutting parts on a CNC milling machine, including large pieces larger than 24" x 24". It includes tools for 2D design and 2D and 2.5D toolpath calculation, along with the ability to import and plot toolpaths from a single 3D model (STL, OBJ, etc.).

    Import 2D image

      The next step is to import the 2D image of the Autocad design into the VCarve Pro window.

    View image

    The next step is to view the imported image

    Plans in execution

    Here we can make modifications to the design in terms of measurements and shapes.

    Union type

    Adjustments are made for the type of union

    Final views of the design

    Here are the final views of the 2D design.

    Importing the design

    Next we can import the design into the CNC machine software ShopBot Control Software.

    ShopBot Control Software

    The latest version of the ShopBot Control Software is always available here for free download. This is the software that runs ShopBot CNC Tools. With the ShopBot Control Software, you can enter individual commands to move the tool or run a ShopBot Part File, a cutting file created in a CAD/CAM program such as the ShopBot Design Software Suite, to cut out a part.

    Imagen mach 12

    Material selection

    To carry out this work, I chose as a base material a pressed wood board measuring 1.5 mm thick and 1.40 x 2.40 m. I placed and fixed this board on the work table of a CNC router from the SHOP BOT brand.

    Imagen mach 13a

    Fixing the wooden board

    The wooden board is then fixed and held. For this, 04 screw-type fasteners were used.

    Imagen mach 13b

    CNC Machine Control

    The next step is to set the coordinates of the worktable and the CNC machine control.

    Imagen mach 14

    The CNC starts the routing and cutting movement

    Imagen mach 15

    The CNC finishes cutting the design

    Imagen mach 16

    Proceeding to extract the cut plates using tools such as a screwdriver and a crowbar and carefully without damaging the contours.

    Imagen mach 17

    View of the plate after the plate cuts have been removed

    Imagen mach 21

    View of the assembled furniture using the fixing joints.

    Imagen mach 18

    Another view of the finished piece of furniture

    Imagen mach 19

    Stand for decorations

    Imagen mach 20

    Stand to place various decorations

    Imagen mach 22