The final
project was not a one-day outcome, it was a full journey full of
learning, challenging and lots of fun. The project went through a
long process of ideas, testing, making, iterations, and
implementations.
Problem identification
The problem is simplified in that around 4% of the Egyptians are visually impaired, around 30% are children. Those children have a very critical problem especially in their early life stage, this problem is the ease of education. This project aims to find a suitable simple and easy to use educational solution for visually impaired children.
Idea (Version I)
My initial idea is that I will make a digital product for visually impaired students to learn numbers, counting, basic math and some science knowledge. My rough idea is to digitize the traditional puzzle and make it interactive through speaking.
This is the prototype of the device; it should speak to say the name of each shape when it fit in.
It helps in learning how shapes look and their names for visually impaired students. This one helps to learn Braille way to read and write, by writing each letter by the magnets and speak.
A sketch for my intial idea to make a keyboard with Braille way to project the words or show it on a screen
This one helps to learn Braille way to read and write, by writing each letter by the magnets and press to listen to it
Idea (Version II)
After taking several feedbacks from visually impaired people and people who are in serving them, I made some modifications regarding the design, interface, and functionality. The new idea will be a puzzle to teach children world map, history, geography, math, and other branches with variety of levels. As a start I will make a prototype for a speaking puzzle of two continents. The idea behind it technically will be that the user will touch the continent housing the circuit will proceed to stimulate the speaker to get the voice out for the learner. To implement this prototype, I will use a punch of modules:
Electronics:
Components
Soldering
Programming:
Code
Edits
Additive:
Molding and casting
Subtractive:
Lasercut
CNC milling
Final project
VoiceLearn: This project is a puzzle which is made for visually impaired children to facilitate their learning process and make it more fun and entertaining. It works as follows: the user grasps the continent and recognize it, then places it in the corresponding place in the puzzle plate, and finally the device automatically speaks the continent name in both Arabic and English.
Board
Making
After
deciding the project idea and putting the product preliminary design,
I started proceeding by the project board. The board will act as the
brain of the puzzle that will be responsible for storing the voice,
restore it when it is stimulated by connection, and sense every take
and put of the puzzle item.
Board
Making Processes
Board
design and testing on the software
Select "Net" to start connect the components togather"
Add more, Connect more and make sure from pollarity for each part (resistor dosen't has polarity but other components have, So stay focus on this)
After finishing your circuit connections, check by looking for all connection, Polarity (as we said before) and make sure nothing forgotten, Then let's move to another view from this up left botton from Schematic view to Board view.
Usually you will find a very messay order for the components, So organize them as much you can based on the connections between components and your general vission for the final result.
For example here in organizing i've put the resistor and capasitor which connected to microcontroller besid the pins will connect, the jack plug and poer plug in the edge of the circuit.
Then select the width of paths i will connect the components with, from 6mill to more than 100 mill( based on the size of the whole circuit, Components size and the cutting tool you can use in the fabrication
"route airwirw" botton use it to draw the connections as you want, or use Auto routing(but from my humble experience in this and some recommendations from my colleages, Auto routing isn't good enogh to get you the best result you need)
I can tell you a small tips for routing but i see it's very important:Start with connecting everything connected except VCC and ground, Leave then to the end beacuse they made alot of confusion in connections if you started with
Now lets test the paths if it will work will or we need to adjust anything of route or the width.
Set the width you use, Tool width you will use, Then let's test.
Be careful from overlapped paths
Open layers management list, Hide and appear layers to get the result of only traces and nodes appear, Then press OK.Emporting the circuit picture to implement
Make monochromatic(black&white), 500dpi and window to capture only the window view you open
Final result, Now the impletation software can see the traces and nodes to fabricate.
Making
on the Modella machine
Use double tape to secure the copper board on-top of the sacrificial plate, But don't ovelap the tape or leave bubbles under it to keep the board straight.
Download
Picture must be in a PNG extension picture with black&white(monochromatic) and check the distances between traces to be bigger than the diameter of tool you will use.
Import(after importing the picture will appear in the page) --->.rml(the extension of Gcode for roland srm) ---> Traces (chose the process you want to make) --->SRM-20(choose the machine from the list) ---> Calculate(will calculating the code and traces) ---> Save(save the file in your computer to use it)
Import in cutting Vpanel for SRM20(This website will be helpful
Soldering
of the components
Components list
Component
Amount
Unit price
Supplier
Atmega328
1
$2.87
Digikey
Red/Blue LED
2
$0.15
Digikey
16MHz crystal
1
5EGP
Alamir(local supplier)
10Kohm Resistor
1
$0.01306
Digikey
499ohm resistor
2
$0.0291
Digikey
22pf ceramic capacitor
2
3EGP
Alamir(local supplier)
Mini USB connector
1
$0.5
Digikey
Sound jack connector
1
5EGP
Alamir(local supplier)
Pin headders
4
$0.1
Digikey
SD card module
1
40EGP
Alamir(local supplier)
Soldering the SMD components not easy at all, So this video was helpfull
Tools needed
Soldering station
Magnifying lens
After soldering, Let's test
Test
it and now it is ready for the use
Puzzle
Making
The
puzzle making here means the process of making the epoxy resin
continents that will be used by the visually impaired children and
will put on the puzzle surface to stimulate the process to speak the
continent name.
After
finalizing all subsystems of the puzzle, I connected them all
together, assembled the, and finalized all connections and fixations
Plug in for power-in and voice out
Testing
and Feedback
After
finalizing the product I tested it on 5+ visually impaired users
and took fruitful feedbacks that will be taken into considerations in
the commercial implementations.