Fab Academy 2026

Final Project

RC DRONE

AI generated sketch for visual purposes


Project Idea

My final project consists of a radio controled Drone vehicle built from scratch. It merges the physics of a drone with the agility of radio controlled waves (hopefully with a remote control). The helix powered brushless motors are mounted on a tilting mechanism (thrust vectoring), allowing the vehicle to do air movement.

The system is powered by an ESP32-C6 and controlled via a custom-made control gloves (With another ESP32-C6), providing a more intuitive pilot interface.

Initial Prototype Sketch

After various ideas, I made the first sketch of the prototipe, detailing the helix placement and the integration of the 3D-printed chassis.

Hand drawn sketch of the RC device
Fig 1. Functional diagram: 4-axis thrust vectoring and electronics layout.

Challenges

Building a vehicle from zero involves complex challenges in programming for stabilization, 3D design for mechanical endurance and post-processing. I am documenting every iteration, failure, and improvement in my repository to showcase the engineering cycle. Key challenges include:

"The goal is not just to build a flying machine, but to master the integration of 3D manufacturing, embedded systems and wireless control."

Project development


To start the making of the final project first of all I need to think, design and make a lot of things, and I'll be applying all the knowledge we have been learning throughout the course, I will be detailing everything later.


PCB designing


This is the first thing I started to do, is checking all the electronic components that I needed to use, and after a deep research comparing a lot of components and prices, I was left with the following:


Qty Description Price (USD) Category
1 Microcontroller ESP32-C6 $ 18.00 Electronics
4 Brushless Motors Rs2205 + ESCs $ 90.00 Propulsion
1 BMI-160 Gyroscope $ 6.00 Sensors
1 4S LiPo Battery (14.8V) $ 25.00 Power
1 Energy Regulator and ESC holder $ 10.00 Power
1 Sunulu PLA filament coil $ 20.00 Structure
- Total $ 169.00 Investment

After buying every component, I started making the master PCB, and taking in count every component, the traces and the PINOUT were designed. I needed to put I2C comunication for the BMI-160, a LED indicator, 4 ADC outputs for the brushless, a button and a buzzer, and for power I added several pins with 5v entrances and outputs, 3.3v outputs and a lot of GND's.


If you want to check out with more detail how I made this PCB, go check out my Electronics Production Week →


Servo module schematic

Milled Death Star PCB.

Servo module schematic

Soldered Death Star PCB.



3D Modeling

The frame is designed for 3D printing with post-processing.

[ Interactive 3D Model Render Placeholder ]