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17. Wild Card

Hero Shot of the Week

Summary

The last equipment of my FabLab that I do not know how to use is the embroidery machine. (TBH there is also the heat press that I never used but it looks less complicated than this machine) So this week I tried it out and I am figuring out how to use it.

Work Process

Calendar

Date To be done What was done
Thursday - 10h local meeting
- soldering
Friday - FabLab normal work - fablab normal work
- embroidering
Saturday - Nothing
Sunday - Nothing
Monday - Embroidering
Tuesday - FabLab normal work
Wednesday - 12h Local
- 13h Regional
- 15h Global

Introduction

My work

Stitching & Embroidery

Getting Started

My machine is INNOV-IS F480 from BROTHER.

The Machine

First Step: update InkScape

Second Step: install InkStich

RTFM

Third Step: RTFM

and other tutorials

  • my fablab's
  • my fablab 2nd tutorial that was made by an intern some years ago (only in pdf format (for now))
  • InkStich Workflow

Threads

Sewing threads are distinguished from embroidery threads by their thickness. Embroidery threads are finer and shinier.

Needles

There are needles for every fabric.

To choose the right needle, we refer to the size of its point.

Sewing needles are distinguished from embroidery needles by their difference in color

Type of fabric Suitable size Color
Universal fabric: natural, synthetic, etc... 70-90 Blue
Thick fabric: denim, leather, etc. 80-110 Blue
Embroidery 70-90 Red

Following the tutorials I installed the different part onto the machine. I should add a section to the tutorials on how to disassemble the stuff.

Trying a default model

So I started with a default model that is already present in the machine.

So it seems that there is a tension issue when not using the same filament above and bellow. So I need to fill the cannets of the same filament.

I failed this step:

Failed

Colors

Wait, now that I made a cannet for each color...
How I am supposed to change it if the embroidery stuff is just above it ?!

Embroidery Vs Cannette

Lets hope it does the bellow part does not go up.

...
Did not work.
But I have found how to skip colors.
At least making the different colored cannets was useful.

This is not optimal...
I need to disassemble the whole thing just to change the cannet below... But the result is really great but what a f*cking headache it is.

And I still have issues. But I for not know if it is the filament or the machine or me...

Final

Making Dylan

Fourth Step: Make a Dylan

So I converted a color image of Dylan via the bitmap converter of InkScape. After that I made some photoshop adjustment. Final product is a black and white image. Than used the InkStich extension.

Dylan Conversion

Auto Fill

Time: 6m
Stich: 3373

I first tried the default parameters. This includes Auto Fill

Than saved it in PES format.

First Dylan try is a fail.
Dylan is too big and does not fit into the embroidery hoop.

Second result is not conclusive.

AutoFill

Linear Gradient Fill

Time: 5m
Stich: 2753

Naming the file differently does not help to select the right one. Seems I will need to add some color to it.

Color

Well...
It failed for a different reason. The cannette was almost empty...
Lets fill it up and try again.

Linear Gradient Fill

In the meantime I started reading Charlotte's page.

I also checked Teo's page.

Meander Fill

Time:
Stich:

Dylan is too small...
It does not want to do it.

Even when making Dylan big it does not render anything...

Circular Fill

Time: 5m
Stich: 3263

So this was the point were I told myself I will try out all the fill options.

Circular Fill

Contour Fill

Time: 5m
Stich: 2699

Why do I suddenly so much issue with this fill ?

It started correctly. Than I had this issue:

Potato

Than now it does not want to do it.

Undid all the filament and put them back. Now it works...

Contour Fill

Guided Fill

Time: 6m
Stich: 3373

Guided Fill

Tartan Fill

Time: 6m (total)
Stich: 3048

This is a bicolor fill.
Why ?
No clue 🙃

First gonna see what it give with one color.

Tartan Fill Mono color

Bicolor:

Tartan Bicolor

Legacy Fill

Time: 12m
Stich: 3997

Before post processing

Legacy Fill


Learning Outcome

This is more complicated than I thought.



Assignment Check

  • Design and produce something with a digital process (incorporating computer-aided design and manufacturing) not covered in another assignment, documenting the requirements that your assignment meets, and including everything necessary to reproduce it.