5. 3D Scanning and Printing


Ok, so week 5 I shall share my experience on 3d scanning and printing.

What I have learned about 3d printers & Info about my design process

Open area 3d printers must be supervised
Bed & nozzle need to be (at temp) to begin printing
Tray can be lifted from bed to detach finished prints easier
Filament thickness makes a world of difference
Must be calibrated often after extended use
You can create a wide variety of toys, trinkets, replacement parts
for all sorts of situations.

With 3d printing you can take your smart phone (iphone SE 2022) and in a very
short amount of time scan an object by combining several snapshots from an array
of images taken at multiple angles/degrees numbering from 0-360. The app that I
used is called Abound 3d scanner. For a turntable I used a stool that allowed the
seat to spin. In addition to these tools I also used a ‘ring light’ with phone
holder to manually take 64 snapshots of the image. I recorded footage of this
on a Canon Vixia HF G20. Once I digitized this object, I then sliced it in layers
in a program called Buildbee on my pc to prepare it for 3d printing. After
Buildbee software prepared the object, I then printed it on a Creality ender 3
which was connected to my personal/school laptop. With this design process, I
created a larger replica of my sons old lego piece in Cinema 4d, which is a
3d modeling, rendering, animation program. I also was able to 3d scan an old
music box digitize it by making a digital replica that I transferred to my
computer from combining 64 still images. I then printed a smaller scale version
of the Owl music box that I 3d scanned. So 3d printing is a great thing for me
being a 3d modeler and now I can 3d scan as well.

Here are a few up and downs about 3d printing.

Ups

- small items can be printed fast and multiple times without much user interaction
- filament is cheap and easy to find
- with practice, the proper filament and the ideal machine, you can 3d print almost anyting.

Downs

- if heating tray and nozzle aren't at the right temps, it can cause the print to fail.
- printed items can break easily depending on the circumstances.
- 3d printers are limited in printing larger items that are very durable and intricate,unless
you get a larger, industrial grade machine. Which is usually out the standard price range of
hobbyist printers/designers.
- many factors can cause pieces to fail, one is wall thickness. There is a recommended standard
for each 3d printer & filament that should be followed to assure that designs with somewhat thinner
walls can still be printed successfully.

A Few Advantages

A few advantages of 3d printing are that you can recreate a model of almost anything,
with varying levels of detail. You can scan a live object or create an object in a 3d
modeling program. You have a high level of control of how the quality of the print turns
out with software that allow you to make edits to scanned or created models. 3d printers
to take up much space so you can run multiple instances in a small area. Some of the
limitations consist of print trays needing calibrated often and or repaired. Larger or
more complex tasks can take several hours to complete. Filament printed sculpters/prints
are typically more brittle and easier to break or damage that other creations because of
the strength of the printing material. Another limitation with 3d printing is that if the
geometry is a little of and isn’t correct before printing, can result in a monstrous
degradation of the original print that you had in mind. Certain parts will be warped or
have holes in them, even added material that wasn’t originally there.


Research

For research I watched youtube videos on 3d scanning and 3d printing.
To gain a little bit of knowledge on 2 new fields of 3d that are new
to me. After watching a few youtube videos and google searches, I came
across a few mobile 3d scanning apps for ios (iphone users). That I
used for testing 3d scanning from my iphone 2nd gen SE (2022).
The mobile apps that I decide to try out are Scaniverse & Abound.
After trying out some of those apps and weighing out pros & cons
I think I will stick with the scanner app which I am currently using.
This will be a good idea for the time being. I can always test out
other apps in the future. This will assure me a more consistant and
smooth process from conception to the final stage of execution.
Moving forward I will pay monthly to use Abound for 3d scanning.
Scandy Pro 3D iOS iPhone Scanning App Tutorial.

Although I didn't use this app, I learned lots of valuable information
regarding how 3d scanners work as well as new workflow ideas to try out
and would later use to comprise my own workflow with the programs that
worked the best for me and allowed me to move forward with my assignment.


Gallery


My first 3d prints




The two 3d scanning apps that I tested

Scaniverse

Abound


Scaniverse
The first app that I tried was Scaniverse. It was a struggle getting anyting to scan based on the type of
setup that I had. It was difficult pressing on-screen buttons because the phone was held by a ring light
camera attachment facing away from light This resulted in the attachment pushing buttons or taps on the
screen resulting in frequent and frustrating moments where I would have to restart the scan. Even finished
results from this app didn't provide me with satisfactory 3d scans that I would want to use in a project.

Abound
The other 3d mobile scanning app that I used was Abound. I found the user interface to be far more user-friendly
and also felt that it was constructed better than Scaniverse. Abound simply made sense and just wprked the way a
beginner like myself hoped that it would. Very small learning curve, for those that don't have alot of time to
dedicate to learning the complex ins and outs. Abound simply gets the job done. I used the version of both of
these programs. One thing about Abound is that the free version only allows users to export in .usdz format.
which isn't too bad. I used a simply online program to convert the usdz format into stl format so that I could
send it to my slicing software.

3d Scans and Setup


A few early scans in Abound


Good scan of owl


An External HDD


64 frames of capture vs 34 frames


Here are both of the project files for the 3d scanned owl

Download the usdz file


Download the stl file



I used www.convert3d.org to convert a usdz to an stl

Click here to see file


Using Buildbee app to 3D print your files

Download the doc file


Closet Setup

Here are a couple shots of my setup. I use a ring light that holds my 2020 iphone se



Footage of Prints

Video Footage of printing and scanning workflows


Printing 60% finished
Print job completed
HDD scan completed

Print Gallery

3d prints and Taquitos


Taquito and laptop


Single block


Underside of block


Broken part

The item that I created and printed was the lego block. I created
this piece in Cinema 4d (a 3d modeling program). I simply modeled
two shapes. A square and a cylinder. I extruded and hollowed out
the insides of both of these objects and set the cylinder atop
the closed end of the square object. Allowing it to protrude
slightly through the square.


Early stages of owl


Owl finished


Real and replica



Owl with egg


Owl side view


Failed print

The goal was to make a print that can't be easily made subtractively. This owl with an
egg inside would be difficult and almost impossible to create on other machines. Such as
a laser cutter and having to account for kerf and the intensity of the laser, even a 5w laser
would not be able to effectively create this same model.