Week 16 : Wildcard Week

This week was a bit of a free style week. We needed to design and produce something with a digital process which incorporates computer-aided design and manufacturing we have not covered in another assignment. We are to document the requirements our assignment meets and include everything necessary to reproduce it.

I had quit a few different ideas for this week and struggled to decide on which project to take on. While I really wanted to tackle stained glass and started utilizing CAD to create jigs, I decided to highlight one of Neil’s favorite tools.

Unsung Hero of the Lab

This week, I made the requirement to utilize an additional feature of a vinyl cutter other than cutting with a blade.

- At AMRoC we have quite a few Silhouette Cameo machines, but we still had a Silhouette Curio 2 unopened in its box. This was the time to open it up and try out one of their few accessory attachments. We are going to be applying foil transfers with the heat pen.
plan1test plan1test


- Silhouette is made to be user friendly and shares the same interface software for all their different machines. This aspect is great since I already have the software installed and know how to navigate it.

- Welp, there is a software update, so some of it has changed, but not by a whole lot. While I am use to using the blade accessory, since I have never used the heat pen or used heat transfer foil and there are no directions on the box for the heat pen, I went to Silhouette’s site to find directions on how to use the heat pen. I found the manual for the Curio 2 machine and looked through it with no luck on finding information on the heat pen.

Curio 2 Manual

- After searching the web a bit, I found a very helpful video that is a great basic guide on how to use the heat pen.

YouTube Video Guide - How to Set Up the Silhouette Heat Pen to Foi

- The video was not made with the most current updated version of the software but the differences are minor.

- I have created a logo design file in Illustrator, for myself that I use at markets and for selling my own products. This octopus logo is what I wanted to foil. Save your files as a PNG file to open in Silhouette Studio.
plan1test

- Insert the heat pen head by pulling the “2” tab out. Lock head in place by pushing head down and pushing the “2” tab back in. In the software you will need to tap the thermomotor symbol to starting heating the head. Once it’s heated, the software will state that it’s ready and the light on the heat pen will light up.
plan1test plan1test plan1test


- When taping down the foil make sure it is taut and secure on all four corners.
plan1test

- While having a great guide with a user-friendly machine, this project should have ran pretty smoothly and in no time at all right? Not always the case apparently.

- After setting up my file in Silhouette Studio and hitting send, the file would run but the heat pen wasn’t actually reaching the foil, there for, nothing was transferring. I assumed the focus was off. I kept trying to “manually” focus the machine but that didn’t seem to work.

- One issue I will point out with user friendly machines, is when you want to troubleshoot them, it’s a lot harder to do so and to mess with when they don’t allow you to do things, such as manually focusing the machine yourself vs trusting that the machine auto focus is correct.

- I searched the web, looked through so many forums, kept restarting the machine, restarting the software, adjusted the force settings, and four and a half hours later still could not get the machine to work. At this point I remembered we had an additional heat pen head and thought to take a look at the additional one we had. After all the troubleshooting I found the problem! The heat pen I was using (which was brand new and came straight out of the box) was defected. The little heated roller ball should be sticking out of the plastic housing, which it was not.
plan1test plan1test


- I switched the heat pen head and voila! It worked! I first ran a test file of the triangle and square and then ran a version of the octopus in gold foil on blue paper.
plan1test plan1test
plan1test plan1test


- Excited it worked, I also wanted to test how it would do on different material. I went from using flack basic thin cardstock to probably one of the more complicated surfaces I could choose. A very old, well loved (uneven or level) leather sketchbook cover. I think it did a pretty decent job for how unlevel the surface of the book was. It’s also neat to be able to see how it handles texture. There is a bit of spottiness on the more textured surface vs the part of the foil on top of the sticker label, which came out very smooth and clean.
plan1test plan1test plan1test
plan1test


- I ran an additional paper file with silver foil and incorporated both the heat pen function and the blade cutting function. I think this is a fun great feature that can’t be done on some of the more popular fab lab machines. The machine itself still has some quirks and isn’t the most professional quality, but it’s still a great feature that could be used for personalizing lots of projects, adding another dimension to the fab lab world.
plan1test plan1test plan1test
plan1test

Design File

  • PNG Test File