Designing in Fusion360

I started by sketching the parts. I used a 6mm fillet for all the corners because I will be using a 6mm bit to manufacture the parts. I left a 2mm tolerance for the parts which fit into each other.

Sketch in Fusion360

Then I extruded the sketch when my design was finalized.

Extruded model

Video of the cutting process


Manufacturing Process

CNC machining Placing the parts Final assembly 1 Final assembly 2