5. 3D Scanning and Printing

Overview

The transcript summarizes a lecture on 3D printing and scanning technologies. Key topics covered include printer types like FDM, SLA, and binder jetting; design considerations for 3D printing; process differences between additive and subtractive manufacturing; scanning methods using lasers, photogrammetry, and other techniques; file formats like STL; and print farms for higher productivity.

Assignment

group assignment:

  • test the design rules for your 3D printer(s)
  • individual assignment:

  • design and 3D print an object (small, few cm3, limited by printer time) that could not be made subtractively
  • 3D scan an object (and optionally print it)
  • WorkFlow

    ① design and 3D print an object (small, few cm3, limited by printer time)

    3DModeling

    Houdini
    Houdini

    Using the procedural software Houdini to create complex shapes that are impossible to cut.

    First, make a rectangular box.

    Houdini create Cave-like model
    Houdini create Cave-like model 

    Next, random dots are created within the rectangle and connected organically using metaballs.

    Noise is added to the texture to create a cave-like expression.

    Houdini Boolean difference
    Houdini Boolean difference

    Cut the organic object from the box.

    Houdini voxel conversion
    Houdini voxel conversion

    Since the mesh may be broken only up to this point, the mesh is reconstructed after voxel transformation.

    3DSliceing

    PreForm
    PreForm

    Preform, a dedicated slicing software, is used since Form2 is used.

    PreForm optimal position
    PreForm optimal position

    Find the best position for successful modeling.

    PreForm making Support
    PreForm making Support

    Put supports in appropriate positions.

    3Dprint

    Equipment specifications

  • Item:SLA 3Dprinter
  • Manufacturer:Formlabs
  • Model number:Form2
  • Formlabs Form2
    Formlabs Form2

    Because of the complexity of the modeling this time, an SLA 3D printer was used, which is capable of high-precision modeling.

    Form2 Cap Open
     Form2 Cap Open

    Load the resin cartridge and open the cartridge cap.

    Form2 Push
    Form2 Push

    Select the uploaded 3D model.

    Form2 Finish
    PreForm Finish

    Resin is cured and sculpted to adhere to the build platform

    Form2  Cleaning<
    Form2  Cleaning

    RUse IPA to clean 3D modeling objects.

    FormCureL
    FormCureL

    Accelerate UV curing of surfaces with FormCureL.

    PreForm making Support
    FormCureL Setting

    Select the type of resin cartridge used.

    PreForm making Support
    Finish

    The surface slippage is removed and modeling is completed.

    ②3D scan an object (and optionally print it)

    3DSCAN

    Equipment specifications

  • Item:Near-field 3D Scanner for Design
  • Manufacturer:Creaform
  • Model number:Go!SCAN50
  • 3DSCAN
    3DSCAN

    I used a handheld scanner to 3D scan my right hand.

    3DEdit(FIX)

    VXelement1
    VXelement1
    VXelement2
    VXelement2

    This document outlines the process for restoring data, including noise removal and hole filling, after 3D scanning with VXelement.

    3DEdit(Sculpt)

    Zbrush1
    Zbrush1
    Zbrush2
    Zbrush2

    The 3D data surfaces underwent slight modifications, including wrinkle enhancement, surface smoothing, and partial reconstruction, using Zbrush. The repair work focused on the area around the fingernails, where data was missing.

    Rhinoceros
    Rhinoceros

    3Dsliceing

    3DSCAN
    simplyfy3D1

    I used a handheld scanner to 3D scan my right hand.

    3DSCAN
    simplyfy3D2

    I used a handheld scanner to 3D scan my right hand.

    3Dprint

    Equipment specifications

  • Item:FDM 3Dprinter
  • Manufacturer:SLAB
  • Model number:mothmatch S3DP333
  • 3DSCAN
    3DPrinter mothmatch S3DP333
    3DSCAN
    Finish