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Week 07 - Computer controlled machining

This week I spent half my time looking for and designing a piece of furniture, and the other half getting familiar with the CNC router.

It was a very busy week, the activities of the week were:

- Choosing a piece of furniture to design.

- Furniture design.

- Lab's safety training.

- Small scale printing of the furniture design with a laser cutter.

- Cutting furniture pieces.

- Assembly of parts.

Choosing a piece of furniture to design.

After spin around some ideas, and wander through the cloud looking of inspiration and thanks to the relaxing effect of a beer.

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Figure 7.1 - Inspiration source collage.

I decided to design a piece of furniture Multi-use that can be placed under a desk that can also be used as a small table.

Furniture Design.

To design the furniture I used the “Fusion” software that I had already used the previous weeks.

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Figure 2 - Design process.

To design with all the parameters for cutting with a CNC router, I recommend this video:

CNC Router with Fusion 360, Bookshelf Tutorial

This video explains particularly well how to make the inserts and how to break down our design into pieces and place them all on a plane to be able to save them in dxf format and prepare them for cutting.

Lab's safety training

Before being able to use the cnc router we had a day of safe use of the machine. The talk consisted of locating the safety shutdown buttons.

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Figures 3 and 4 -Recognition of emergency buttons.

We locate the main key, they are located next to the cutter changing tools, the tools are subject to a safety key so that the key can only be used when disconnected and cuts off the possibility of the machine moving.

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Figure 5 - Connector and tools with security system.
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Figure 6 - Compressor electric switch and compressed air shut-off valve.
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Figure 7 - Use of personal protective equipment.

After having reviewed all the security systems, we began to explore the equipment control software, the same are the softwares: Vcarve Pro" and "ShopBot", typical of the equipment we use.

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Figure 8 - Cutting and engraving tests.

Small scale printing of the furniture design with a laser cutter

When the design is finished, we save a file at a 1:3 scale, this file will be used to test the design on a smaller scale. The test was carried out on a 2 mm MDF board.

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Figure 8 - Scale test using laser cutting.

Fortunately, the model and the inserts worked very well on the first test. We are ready for the big court!

Cutting furniture pieces

The next and penultimate stage consists of:

- Choose the final material. I chose to use a 9 mm thick MDF board.

- Change the file with the chosen parameters, vectorize the image and save it in the .dxf format.

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- Final adjustments were made with "Vcarve Pro" software.

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Cutting time! with everything configured and ready to cut with a 6mm diameter router bit. .

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Assembly of parts

To finish we clean the pieces and assemble the furniture, due to a certain curvature of the table it is necessary to fit the pieces together.

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Many Thanks!!