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8. Computer controlled machining

This week Hero shot!


This week Checklist

Group assignment

  • [✓] Test runout, alignment, speeds, feeds, and toolpaths for our machine
  • [✓] Document our work

Individual assignment

  • [✓] Make (design + mill + assemble) something big

Group assignment

This week, our group will try to test runout, aligment, speeds, feeds, and toolpaths for our machine. Please click here to see more details of our group assignment.


Individual assignment

Design a iPad shelf

Step 1 - Draw a sketch with parameter in Fusion 360.

Just 2 parameter - material thickness and diameter of bit.

Step 2 - Built-up 3D model.

Before next step, we need to know a concept called Dogbone https://blog.bricsys.com/everything-you-need-to-know-about-dogbone-fillets

Image from: https://fablab.ruc.dk/more-elegant-cnc-dogbones

Step 3 - Use Nifty Dogbone Add-in to create dogbone.

Step 4 - Use DXF for Laser Add-in to generate DXF file.

Step 5 - Use Save As SVG Add-in let Fusion 360 can export sketch in SVG format.


Let’s start working on the CNC machine

Step 1 - Clamp the protect mat tightly with clamps.

Step 2 - Fixed material with screws.

Use Easel (Online CNC Control software) to control the machine.

Step 3 - Select material type, size and thickness.

Step 4 - Select the Bit type and size.

Step 5 - System will auto advise basic settings by your material and Bit, also you can select manually. We use default Feed rate, Plunge rate and Depth path first. And we will adjust the parameters according to the performance.

Step 6 - Import SVG or g-code file.

Step 7 - Adjust object location and see the preview.

Step 8 - Easel will will instruct you to do a pre-cut inspection.

Measure the material thickness and confirm the type of material.

Confirm clamp doen the material.

Confirm Bit type and size.

Set zero position.

Raise the bit.

Check attached dust shoe.

Turn on spindle!

Step 9 - Start carve!


Assemble

Use a file to remove burrs and make chamfer for easy assembly.

Use a mat to protect from damage to the work.

Tight fit and structure make this iPad shelf no need for screws.

This is my iPad shelf!


Easel CNC Software online
https://gitlab.fabcloud.org/pub/libraries/electronics/eagle


Last update: March 18, 2022