3D Printing

Using Sketch Up, ZBrush, and Makerbot machine and software

First i thought of a part #1 that can not be manufactured using any machine but the 3D printing machines and another, part #2, that can not be manufactured as smooth and small to emphasize the advantages in 3D printing. In Fab Lab Egypt we have the regular 3D printer, makerbot, with plastic filament.

Process:
1- Design the 3D model and save it as OBJ or STL format
2- Insert it to Makerbot software
3- Adjust the part on the bed (size, location, filling, support...)
4- Create a printing file
5- Plug in to the Makerbot and start print

NOTES:


Part #1

On Sketch Up, I made a wide doughnut shape, copied it once, moved one into the other, then finally saved it as OBJ. I left a space between the two rings to be filled with support while printing; thus, the support will be easily removed and the two rings stay locked; however, unattached.

Part #2

On Zbrush, there is an option to make the software window transparent so you can see through; for instance, you can see an open image window behind the software window. So i used this option to build my 3D model out of an image of 4 sides of a teddy bear. This helped me to visualize the teddy bear and transform the 2D drawing into a 3D model.

2D drawing

 

3D Scanning

Using 123D Catch and a digital camera

Make sure that your hand angle is stable, that the object is well exposed to light from all sides, and that the background is light and textured.

My first attempt did not work because I used a regular digital camera and it did not meet neither the required resolution nor the proper angles. So on the second attempt, I used the phone camera and I downloaded the application of 123D Catch on my phone.

And here it is..

Process of scanning:

1- Open 123D Catch online on your windows PC, iphone, ipod, or Android (note: it does not work for Apple lap tops)

2- Follow the application steps or download the app on your device.

3- Take shots with your device's camera according to the angle indicator detected at the bottom of the screen.

4- After taking the pictures around the model, leave the application to process the mesh.

5- After it finishes, save your virtual 3D model on your device.

N.B: The 3D model will be automatically saved on your account on 123D Catch, so you can get back to it from any other device.

 
 
 

Now the file can be imported on Mudbox or Meshmixer for further color and shape adjustments. For instance, on Meshmixer you can remove all the unwanted parts of the object that you scanned. And on Mudbox you can add some effects and change colors.

 

Files

ZBrush - the small bear

Sketch Up - the two ring

3D scanning mesh

 

 

 

 

emailmariamwaelgado@gmail.com

websitehttp://mariamwaelgado.wix.com/
mariam-wael