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Week 05: 3D Scanning and Printing

Voronoi Beads

Hero image Organic-shaped beads I designed and printed voronoi spheres, which may be modified to a shell of the turtle robot later.


Assignments

Group assignment:

  • Test the design rules for your 3D printer(s)
  • Document your work on the group work page and reflect on your individual page what you learned about characteristics of your printer(s)

Individual assignments

  • Design, document and 3D print an object (small, few cm3, limited by printer time) that could not be easily made subtractively
  • 3D scan an object (and optionally print it)

1. Group Assignment

We tested the design rules for our printer Bambu Lab P1S and documented on FabLab Kannai group work page.

I found that with some angles and bridging you can 3D print without support much more than I had imagined before.

2. Individual Assignment - 3D printing

2-1. first try ❌

I was somehow drawn to the organic shapes of voronoi structures, and dreamed that my drawing robot, which is basically a turtle robot, would have a voronoi-inspired shell. For week 5, I need to make it small, so I decided to make voronoi sphere beads.

I followed a YouTube tutorial first to create a basic voronoi sphere. However, as I printed it without support, the sphere rolled sideways while printing and did not finish. Damaged sphere

2-2. Second try ✅

Second, I decided to develop my own design, and also make it smaller like a bead, with walls thick enough.

As the default measurement of Blender is metres, I set up the measurement to be millimeters.

Blender settings

Then I started with a 20mm cube and added modifiers in this order.

  1. Subdivision — Catmull-Clark (Levels Viewport: 3, Render: 5, Quality: 1)
  2. Cast — Sphere
  3. Decimate — Planar (Angle Limit: 30°, All Boundaries: on)
  4. Wireframe — Thickness: 0.4mm
  5. Subdivision — Catmull-Clark (Levels Viewport: 3, Render: 3, Quality: 3)
  6. Cast — Sphere (Factor: 3mm)

Print with support

This time, I decided to print with support. To avoid support going inside the sphere, I checked the “on build plate only” option so that the support can be easily removed. (This time, I printed it with my Bambu Lab A1 mini at home.)

Voronoi bead

3. Individual Assignment - 3D Scanning

Scanned Tamiya-san

Digital Files

References


Copyright 2026 Fumiko Toyoda - Creative Commons Attribution Non Commercial Source code hosted at gitlab.fabcloud.org