8. Computer controlled machining¶
Computer controlled machining Group Assignment¶
- do your lab’s safety training
- test runout, alignment, fixturing, speeds, feeds, materials,
- and toolpaths for your machine
individual assignment¶
- make (design+mill+assemble) something big (~meter-scale)
- extra credit: don’t use fasteners or glue
- extra credit: include curved surfaces
Shopbot procedures¶
How to Work with the ShopBot Machine¶
Introduction¶
This guide provides step-by-step instructions for safely operating the ShopBot CNC machine in our local lab. Follow these steps carefully to ensure accurate milling and maintain machine longevity.
Step 1: Safety Precautions¶
- Wear safety goggles and hearing protection and closed shoes.
- Secure long hair and avoid loose clothing and do not wear gloves.
- Ensure the emergency stop button is easily accessible.
- Verify that the work area is clean and free of obstructions.
- Never leave the machine unattended while in operation.
Step 2: Preparing the Design File¶
- Use **VCarve **, FreeCad ** or another CAD software to create your design.
- Open VCarve and define material, the bits and settings for the toolpaths
- Select the appropriate cutting tool (bit) for your job.
- Generate the G-code (ShopBot Part File .sbp). (here we work in millimeters)
- Transfer the file to the ShopBot computer via USB or network.
Step 3: Securing the Material¶
- Place your material on the ShopBot table.
- Use **screws ** to secure it.
- You can define where to insert the screws and avoid that the bit will go over it..
- Ensure the material is flat and properly aligned with the machine axes.
Step 4: Setting Up the ShopBot¶
- Turn on the control box and computer.
- Press Reset on the pedant.
- In computer: Turn off virus real time protection, unplug ethernet cable
- Open ShopBot Control Software.
- Reset the ShopBot (use the “Reset” button in the software or keyboard shortcut).
- Cuts -> Spindle warm up routine to warm up the spindle
- Move the spindle to the home position using the keypad.
- Set the zero (X, Y, and Z coordinates):
- Use the Z-probe for precise Z-height setting.
- Manually position the X and Y zero points as needed.
- Check tool clearance and confirm everything is set correctly.
Step 5: Running the Job¶
- Load your .sbp file in the ShopBot 3 software.
- Double-check tool settings and cutting parameters.
- Put on safety gear and ensure the area is clear.
- Turn on the spindle/router.
- Start the job by pressing “Start” in the software.
- Stay alert and monitor the machine during operation.
Step 6: Finishing Up¶
- Wait for the machine to fully stop before touching the material.
- Turn off the spindle/router.
- Move spindle away so material can be removed.
- Remove the material and vacuum the work area.
- Turn off the ShopBot control box and computer.
- Return tools and accessories to their proper places.
Troubleshooting Tips¶
- If the machine stops unexpectedly, check the emergency stop button and reset if necessary.
- If the bit is cutting too deep or too shallow, re-check the Z-axis zeroing.
- If the material shifts during cutting, ensure it is properly secured before restarting.
- For any error messages, refer to the ShopBot user manual or seek assistance.
Useful links¶
- ShopBot Support
- VCarve Pro Tutorials
- Shopbottools, general power tool safety warnings (.pdf)
- MIT, Makerworkshop, Shopbot Rules and Safety (.pdf)
- Santa Clara Univeristy , MAKER LAB Safety Instructions Specialty Tool Training: ShopBot (.pdf)
-
SINGAPORE POLYTECHNIC, SAFETY RULES & REGULATIONS FOR SP FAB LAB AND WORKSHOPS (.pdf)
- Fablab Speed and Feeds Calculator
https://chwnzyl.github.io/DFAB/fablab%20safety/Safety%20Rules%20&%20Regulations.pdf https://rules.fablabbcn.org/ https://www.cnccookbook.com/learn-cnc-basics-tutorial/
- MIT, Makerworkshop, Shopbot Rules and Safety (.pdf)
- MIT, Makerworkshop, Shopbot Rules and Safety (.pdf)
- Shopbot Documentation from CBA at MIT
- Shopbot Bits
Video¶
From Youtube¶
Change bit on the Shopbot