Week 05

3D printing and Scanning :

Individual Assignment 

Design and 3D print an object( small, few cm3, limited by printer time) that could not be easily made subtractively

3D scan an object (optionally print it)

Concept Design :

Design a functional whistle simple to 3d print in any FDM or other methods.

A whistle creates a distinct, single-pitch sound by manipulating airflow. When you blow into a whistle, the air is channeled through a narrowing passage called a convergent nozzle. This nozzle accelerates the air, creating a high-speed jet. The length of the whistle's main chamber determines the pitch of the sound produced. A shorter chamber results in a higher-pitched sound, while a longer chamber produces a lower pitch.

With the help of Solidworks software, let us create a simple whistle that can 3d printed,

Steps :

Sketch for the solid

Extrude the solid

Extrude Cut - Chamber volume

Loophole for the rope / key chain

Convergent chamber sketch

Extrude Convergent chamber

Extrude cut Air Exit zone sketch

Add words to the side

Download link

NEW Simple Whistle by charath on Sketchfab

3D printed images

Cura Slicer

Layer height: 0.2mm

Infill Density: 20%

Material: PLA

    Print temperature: 200’C

    Build Plate temperature: 50’C

Build Plate Adhesion

Type: Brim

No Support

Align to the flat face

Try to print multiple whistles at a time.

3D Printer Used: Flashforge

Type: FDM printer

Material: PLA - Black

G Codes transferred using pendrive

Final 3d Printed Whistle

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