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Week 5 – 3D Scanning and Printing

Fab Academy Week 5 documentation covering 3D scanning with an Einstar Scanner and 3D Printing using Bambu Slicer and Bambu Printers.

Assignment

  • design, document, and 3D print an object that could not be made subtractively (small, few cm3, limited by printer time)
  • 3D scan an object (and optionally print it)3D Print

3D Scanning

I am going to scan my self and use the Einstar scanner and Einstar Scanning Software EXstar software. I pulleg in the Einstar scanner and oppened the app. Generating the point claude was fairly easy. I selected the setting to scan a person since I was going to scan my self and followed the on script instractions to keep my distance fairly even and not miss tracking. After the scan the result was a bit noisy

The Result of The Scan

So I selected the points that were not supose to be there by selecting them by using various selection tools like paint brush or the lasso to select the points.

Noise Data Selected

Then I just deleted theese selections.

Final Cleaned Scan

Then I used the convert to mesh fuction after selecting all of the remainging points

Mesh Conversion

Here is the final result:

Final Mesh

3D Printing

I am going to use Bambu Slicer and Pla to print a object that could not be made subtractively at least in the confides of a FabLab.

Designing the a Ball in Cube

I will use Fusion360 to design.

I started skethcing a square for the cube.

The Square Sketch

Then I extruded the square so it is a cube of 45 mm

Cube

Then I sketched over each face of the cube and cut through the cuve using that sketch.

Example Sketch (Repeated on each perpandicular face)

Final Cut Cube

Then I added a sphere using the sphere tool which in diameter was smaller then the cube but was both wider and taller then the cut outs.

Final Result

Then I exported the file as 3mf and imported it to bambu slicer. Then Configured support settings so there was actually material that the ball can be printed on. I configured it to only support on build plate and also tree support since it is easier to remove. I also cut down the sparse infil density to %10 from the defualt %15 since this is not a functional part and I do not need it to be strong so to save material I chose to cut down the sparse infil. I also used generic PLA as the filement setting since Porima PLA which is what I am using is not profiled by BambuLab like their own filement (or some other international filement producers.)

Final Slicing

Then I send it to the X1Carbon by pressing Print Plate.

Printing

After the Print is compelete the print bed looks like this:

Print in Printer

Here is a close up to the Result:

Finished Print

After the removal of results the ball is traped in the cube as intended.

Final cube shaking (video)

This I think is particularly hard to manifacture subtractivly since you would need the subtract all the space between the cube and the ball while ensuring a solid mount of the ball until the maching ends but after some searching I found out that people actualy machined this exact same thing using mills probes and custom fixtures mounted vises. But I still think it is considebrly harder to subtractivly machine rather then additvly manifacture.

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