Week 12-13 Mechanical Design, Machine Design

This week, I will design a simple mechanical device — a Lucky Wheel Selector / Topic Spinner — to increase student engagement in the classroom.

Learning Objectives

I used AI assistance to help me with the creative part.

1 Mechanical Brainstorming

I had a two-hour creative session with my instructor Nancy and ChatGPT, during which we exchanged ideas and explored possibilities. As a result, we arrived at our final mechanical design plan.

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2 Lucky Wheel Selector / Topic Spinner

Function Overview

This is a mechanical structure with a rotating wheel, driven by a stepper motor. Wherever the wheel stops, it selects a student, a question, a group task, etc. It can be used for:

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Function Overview

No. Item Quantity Specification / Description
2 Stepper Motor 2 Used to rotate the wheel & Horizontally Moving Finger Mechanism
2 Stepper Motor Driver (A4988) 1 Controls the motor via Arduino
3 Arduino UNO Board 1 Main controller of the system
4 Connectors (3D Printed) 1 Attach the finger model to the sliding rail
5 Gear Wheel (2D Laser Cut) 2 Spinning wheel for random selection
6 Timing Belt (optional) 1 Use of Sliding Rails
7 Power Supply(12V|1A) / USB Cable 1 Provides power to motor and Arduino
8 Push Button 1 Starts the wheel spinning
9 Screws / Nuts / Connectors Varies To secure and assemble components
10 Color Labels / Sticker Paper Varies For writing names or tasks

3 Computer Aided Design (CAD)

2D Gears & Laser Cutting

In this section, 2D gear designs were created using GIMP. The designs were exported as SVG files.

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Use laser cutting to cut the gears.

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Complete the gear fabrication.

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3D Connectors & 3D Printing

Custom 3D connectors were designed to assemble the gear system components.

These parts were modeled in 3D CAD software.

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These parts were printed using a 3D printer(Creality ).

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Assemble the connector and the finger lever together.

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The connectors ensure structural stability and precise alignment of the moving parts.

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4 Machine Assembly

01 Assemble the gears

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02 Install the X-axis motor

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03 Connect the finger model using connectors

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5 Control Unit

Control Unit, responsible for receiving, processing, and sending instructions. Key components: Arduino Uno board, expansion board, 4 corresponding chips, 3 female-to-female jumper wires, and a 12V power supply.

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Reference Article

For detailed documentation and pin reference
Arduino CNC Shield Reference

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Tutorial Video

Watch the tutorial:
Arduino CNC Shield Tutorial

Test

1.Upload the control code to the Arduino board.

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2.Connect the motor; do not close the Arduino IDE.

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3.Adjust the motor speed according to the step angle of the stepper motor.

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After connecting the motor, perform a test.

Turntable motor test.

Motor test in the horizontal X-axis direction.

6 Machine Testing and Operation

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Automatic Lucky Draw Wheel

Complete the design of the prize wheel cards. Students can use a robotic arm to randomly draw their own rewards. The wheel cards can also be designed with different themes, such as science quizzes or classroom simulations.

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Attach cards to the top of the wheel

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Run the test: the turntable moves 50 mm, the shaft moves 30 mm, pause for 5 s, then the X-axis returns to the home position in the reverse direction.

Students experience the lucky wheel.

The children received prizes, and they were all very happy.

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2D 3D Code 01 Test 01 Test 02