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WEEK 05 3D Scanning & Printing

GROUP ASSIGNMENT:

3D PRINTER’S PARAMETRICS & SLICERS:

PRUSA i3 MK3 & PrusaSlicer

BAMBU LAB A1 mini & Bambu Studio

TESTS

I found this open-source model, coming from Kickstarter and Autodesk, thst is meant to provide with a standard test to assess 3D printer performance. Download from https://github.com/kickstarter/kickstarter-autodesk-3d

TEST.jpg

I used standard settings to comper the outcome

  • PRUSA

    autocadprusa.png

  • BAMBU

    autocadbambu.png

RESULTS

test1.jpg

test2.jpg

test3.jpg

test4.jpg

test5.jpg

test6.jpg

test7.jpg

SUMMARY:

The prining time of Bambu was amazing, It was half the time of Prusa and to be honest the quality of the print seems better- specially in the upper spikes and in bridges. But also the filament for Prusa was a bit older and I should have printed it in a solid colour for better comparison.

I’ll compare now extreme bridging in both printers. Dowloaded from https://www.thingiverse.com/thing:2754688

  • PRUSA

    bridge_prusa.jpg

    bridge_prusa2.jpg

    bridge_prusa3.jpg

    bridge_prusa4.jpg

    bridge_prusaF.jpg

  • BAMBU

    bridge_bambu.jpg

    bridge_bambu2.jpg

    bridge_bambu3.jpg

    bridge_bambu4.jpg

    bridge_bambuF.jpg

COMPARISON:

bridge_compare.jpg

bridge_compare2.jpg

bridge_compare3.jpg

Since Bambu priner was so fast let me reduce the speed for better comperison

bridge_v2.jpg

bridge_v2_compare.jpg

MISSIN PICTURE- SIDE COMPERISON

SUMMARY:

As the final two tests I used Bambu because of the speed

I printed this cute spider to see more of the fine bridging as well with the final sphere finishing. Download from https://www.printables.com/model/299185-spiders-web-a-3d-printer-stress-test/files

spider.jpg

spider2.jpg

The bridging went qite well and it seems to be very stable and resistant.

I wanted to see more of the finishing and slope printing as we can see in the top part of the spider, so I checked this model: Dowloaded from https://cults3d.com/en/3d-model/various/slopes-print-test and here’s the result

slope.jpg

This test demonstrates how the angle of a slope influences the staircasing effect in 3D prints. Staircasing occurs when layered printing creates small step-like formations instead of smooth curves, a common challenge in additive manufacturing.

The design features nine different angle pairings (each summing to 90°), ranging from 5° and 85°. This allows you to determine which angle best reduces the staircasing effect on sloped surfaces.

Once you've identified the optimal angle, you can position curved models accordingly to achieve a more uniform and natural appearance. Alternatively, printing multiple calibration models at varying layer heights can help you find the best setting for minimizing staircasing.

IDIVIDUAL ASSIGNMENT:

3D MODEL OF THE FP’s BUTTON

I tried new features in Fusion360: FROM MODELING I learned it from this tutorials

  • https://www.youtube.com/watch?v=SYLJyOuDKmo
  • https://www.youtube.com/watch?v=L3HsWz-5-Pw

And here’s my firs look to a remote button:

FINALBUTTON.jpg

FINALBUTTON2.jpg

SLICER SETTINGS

gyroid.jpg

While setting up the print of the button itself I checked out this video about infills and their strengths https://www.youtube.com/watch?v=upELI0HmzHc I choose GYROID infill I stopped the print to take a picture and then continued without any problem

RESULT

resin.jpg

resin2.jpg

resin3.jpg

resin4.jpg

3D SCAN

CHECKLIST:

Group assignment:

  • Test the design rules for your 3D printer(s)
  • Document your work on the group work page and reflect on your individual page what you learned about characteristics of your printer(s)

Individual assignment:

  • Design and 3D print an object (small, few cm3, limited by printer time) that could not be easily made subtractively
  • 3D scan an object (and optionally print it)

Learning outcomes:

  • Identify the advantages and limitations of 3D printing
  • Apply design methods and production processes to show your understanding of 3D printing.
  • Demonstrate how scanning technology can be used to digitize object(s)

Have you answered these questions?

  • Linked to the group assignment page
  • Explained what you learned from testing the 3D printers
  • Documented how you designed and 3D printed your object and explained why it could not be easily made subtractively
  • Documented how you scanned an object
  • Included your original design files for 3D printing
  • Included your hero shots