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3. Computer - Controlled Cutting

The first machine week, in this week we’re learning how to handle with laser cutting and vinyl cutting.

Assignments

Our tasks for this week are:

Group assignment:

  • do your lab’s safety training
  • characterize your lasercutter’s focus, power, speed, rate, kerf, joint clearance and types

Individual assignment:

  • cut something on the vinylcutter
  • design, lasercut, and document a parametric construction kit, accounting for the lasercutter kerf, which can be assembled in multiple ways, and for extra credit include elements that aren’t flat

Designing Parametrically With Fusion 360

I continued to use Fusion 360 for assigments this week, and I learn to use paramteric in 3D Design.

What is parameteric in Fusion 360?

We can name the values as parameter- for example - instead of staying 10cm - you can declare a variable called height and assign the value 10cm and then later you can use height name instead of the value.
And same for width, you can say -> height/2.

Fusion Keyboard Shortcuts

Common Fusion keyboard Shortcuts

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Designing a Lasercut Laptop Stand with Fusion 360

In this case , I am going to create a Lasercut Laptop Stand with Fusion 360:

Step1: Create a rough frame with the stand, to modify the angle between lines, remember to use shortcut key - D, and then select the 2 lines, so that you can reset the angle.

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Step 2: Setting paremetric, click Modify - Change Parameters - add User Parameter. See the picture below:

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Step 3: To extrude - Click Create - Extrude - enter User parameter.

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Step 4: To add some fillet so that we don’t really cut ourselves when putting components together, so let’s round off some of these edges by using the Fillet Command.

Select all the edges that you wanna round off.

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Step 5:To depulicate the leg-model board. Right click on the Leg component, select ‘copy’.

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To paste the component, make sure Activate the top level assembly - Right-click the workspace - Paste. alt text

Step 6: To set legWidth of our laptop stand by Assemble - Joint

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Step 7: Create a new sketch on the existing surface of the top of the leg component and project the other geometry.

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Step 8: Create a Top component and a new tab with 2-Point Rectangle.

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Using Construcion lines and mirror to create other 3 tabs.

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Step 9: To extrude all the profiles that I want (except the 4 tabs).

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Step 10: Return back to the top level we’ll see that we do have some interference between parts so we need to use a boolean operation to subtract one from the other.

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Step 11:To subtract, choose Modify - Combine - select target body - select tool body - keep tool.

The target body is the one that actions being performed on.

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Now that we can see:

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And I activate the top component, add a few fillets (2 mm) to the edges.

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Create offset plane for the new ‘Support’ component. alt text

Make sure we have the intersection of these legs with the current sketch plane: Sketch-Project/Include - Intersect. alt text

And select these two legs, you should see the intersections are projected in. alt text alt text

To extrude the support by thickness/2 mm. alt text

To create a mirror support: To create a middle plane between the font face and the back face. alt text alt text

Add some fillets to these two support components. alt text

Here comes to the final stand: alt text

Check if any interferences detected.

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Step 12: To get the current project out to a laser cutter Just create new sketch on any existing face that you wanna cut.Don’t worry,all of the existing curves and profiles on that plane will be added into the sketch automatically.

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Lastly, select the sketch and right click - save as DXF. alt text

To make it a little bit fancy, I sign my English name πŸ˜‰πŸ˜‰πŸ€©. alt text

Here’s the updated User parameters I set: alt text

3D Model - Reading Stand/Laptop Stand