moulding and casting

mold design


Assignment
Group-Assigniment
  1. Review the safety data sheets for each of your molding and casting materials
  2. Make and compare test casts with each of them
here there is more description on work on this group web page:Group work description is on here

Individual assignment

Design a mold around the stock and tooling that you’ll be using, mill it (rough cut + (at least) three-axis finish cut), and use it to cast parts.

Table of Content

DESIGN PROCEDURE OF MY DESIGN of my molding

design considelation of of mold

Molding: Molding is the process of manufacturing by shaping pliable raw material using a rigid frame or model called a pattern. A mold is a hollowed-out block that is filled with a liquid like plastic, glass, metal, or ceramic raw materials. The liquid hardens or sets inside the mold, adopting its shape. A mold is the counterpart to a cast. The manufacturer who makes the molds is called the mold maker. A release agent is typically used to make removal of the hardened/set substance from the mold easier. Typical uses for molded plastics include molded furniture, molded household goods, molded cases, and structural materials.

Type of moulding

casting process (DEFINITION)

Casting: Casting is a manufacturing process by which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process. Casting materials are usually metals or various cold setting materials that cure after mixing two or more components together; examples are epoxy, concrete, plaster and clay. Casting is most often used for making complex shapes that would be otherwise difficult or uneconomical to make by other methods.

SOLIDWORKS DESIGN OF MY mold
mold design
soldworks design
mold design based on designed key

us showned above the process of creating the mold by using solidworks in assembly the component is to use tool colled mold and sellecting cavity to create hollow shape inside the body.

final mold of my key going through , obove process.
mold manufacturing proccedure

after designing my mold we gona use v-curve software and gerate g-code and its tool paths

final mold of my lyguby balon is going through , obove process.

After milling my mould on cnc

this type of materials colled bee wax take litle time for solidification of molten wax, but bellow there is product of lygubybalon .

it was may first time for moulding but it was good and interesting


here you acn ask your a bout property of material used in moulding (Bee wax) as remarks of my observation during moulding activities, beeswax is a flexible material with a number of useful qualities for molding. Both manufacturers and artists favor it because of its malleability, great release properties, dimensional stability, aesthetic appeal, and environmental friendliness. Beeswax offers a dependable and sustainable option in the realm of molding, whether for producing delicate sculptures, ornamental items, or useful prototypes.

for more information about bee wax properties canbe find here Beeswax