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16. Wildcard week

Instruction

Design and produce something with a digital fabrication process (incorporating computer-aided design and manufacturing) not covered in another assignment, documenting the requirements that your assignment meets, and including everything necessary to reproduce it. Possibilities include (but are not limited to):

What I want to make in this week

I’ve been presented with many options but I decided to make embroidery in this week.

I will create my original patch by digital fabrication.

doraemon.png

What I used in this week

Design Process

  • Design the image by illustration : ai.
  • file

    design.png

Preparation for fabrication

1_autopunch.png

  • transform the image to embroidery design

2_resize.png

3_image.png

  • Make the outer frame line thicker because it is thin.

4_bold.png

Note: There are two types of stitches. : “Satin Stitch” and “Folding Stitch”

  • Satin stitch:The luster of the threads looks beautiful and has a three-dimensional effect
  • Folding Stitch : The fine seam like the grain of tatami mats. It is stronger and more durable than satin.

sewingcomparison.jpeg

Ref

  • If the figure is sewn first, it will be shifted by the amount of shrinkage, so sew the red color in the figure and then embroider the white letters.

6_order.png

  • Export the file to janome file (.jef)

8_export.png

Fabrication Process

  • Start sewing machine JANOME

michine.jpeg

  • Mount the embroidery unit in the back.

addunit.jpeg

  • Plug in the USB and wait for it to boot. Unplug it and transfer the data to the newly created file on the USB. (EMB > embf >)
  • After switching to embroidery mode, plug the USB into the sewing machine again to load data

load data.jpeg

  • Set the foundation for the place stitch and fit the good punch sheet into the embroidery frame. Pin it in place by pinning it

set goodpunchsheet.jpg

  • Set the embroidery frame on the sewing machine (so that the good punch sheet is under the sewing machine)

setmichine.jpeg

  • Select a thread and follow the instructions to set it up.

thread.jpeg

  • To know the size, select the outer frame data (002 jsp) and stitch it

preparation_thread.jpeg

  • Cut the good punch sheet to fit the painted pre-sewn frame.
  • Apply a fusible interlining to the inside and attach the organdie to the outside of the glue.

organgy.jpeg

  • Set the sewing machine and start sewing:
  • Apply in the following order: red thread → black thread → white thread
  • red thread

sewing1.jpg

movie

  • change thread to black thread

blackthread.jpeg

  • change thread to white thread

  • The white letters looked a little thin, so I tried sewing only the white color twice.

whitethread.jpeg

donemachine.jpeg

Cutting out threads that are not necessary for the design.

cutsewing.jpg

  • Cut 100um Ecellent (which is a kind of hot-melt film) to the size of organdie

    ecellent.jpeg

  • Since the melting point of ecellent is 140°C, apply the iron on “medium (120-160°C)” to adhere. Do not forget to place a cookie sheet between the ironing board and the iron.

(bottom) ironing board - cooking sheet - hot-melt film - sewed patch - cloth - Iron (top)

eccelent2.jpeg

irontomelting.jpg

  • Remove only the sheet and iron it onto the T-shirt by heat cutter HE-30.

    cutecellent.jpeg

  • Press the created patch to a T-shirt by ironing

  • Hero Shot!

    Heroshot.jpg

What I learned in this week

  • I could learn how to load a design onto a sewing machine and then output it for embroidery.
  • Unlike the 2d and 3d designs I have experienced in the past, the fabrics are very good!
  • The embroidery was tactile and I found myself liking it a lot.

File

onair.ai


Last update: May 18, 2022