Genmitsu PROVerXL 4030¶
About¶
Specification¶
Title | Spec |
---|---|
Working area | 400 x 300 x 110mm |
Control Board Compatibility | GRBL 1.1h |
Spindle | 300W 6A, 12,000 RPM |
Max speed | 2000mm/min |
Accuracy | 0.1 mm |
Overall Machine Size | 641 x 755.5 x 580mm |
Machine Weight | 26kg |
Collet (in package) | 1/8” Shank |
Test¶
Design: Fusion360¶
Export: Shaper Utilities¶
Download: SVG
CAM: Mods¶
Attention
See Adjust MODS’ g-code for this machine first (below)
- read SVG
- select SVG file -> 30x30_40x40mm.svg
- convert SVG image
- ** Check ** image size: 39.980 x 39.980 (mm)
- set PCB defaults
- mill outline (1/32) -> Click to set
- mill raster 2D
- calculate -> Click to make path -> Download .nc file
- view -> Click to see Path
Download: SVG image.nc
G-gode sender: gSender¶
Set up Software¶
Note
Do not install if you have the current macOS Mojave 10.14 or later. macOS Mojave 10.14 (released in October 2018) includes a CH34x driver by Apple. If both Apple’s and the OEM driver are installed, they will create conflicting non-functional serial ports.
- Install CH340 Driver
- Download setting file gSender-settings-Genmitsu PROVerXL-4030.json.zip
- Gear icon(right top) -> Clock to open Setting
- General -> Settings -> Import Settingds
- Import Setting gSender-settings-Genmitsu PROVerXL-4030.json
- Connect PROVerXL 4030 and power ON
- Connect to Machine -> Unrecognized devices -> /dev/tty.wchusbserial1440
Set up Machine¶
- Click to Run Homing
Danger
Machine Move to home position (right up)
Make sure you are SAFE ! Work area is clear!!
- Jog Control
- Home (Machine origin)
- X: 0 (Right)
- Y: 0 (Back)
- X: 0 (Up)
- Jog
- X: “ X- ” to move Left
- Y: “ Y- ” to move Forword
- Z: “ Z- ” to move Down
- Keyboard short cut
- X: shift + right/left
- Y: shift + up/down
- Z: shift + pageup/pagedown
- Home (Machine origin)
- Tool setting
- Use 2 Wrenches
- No.13 : hold top
- No.17 : loose/tight Collet holder
- Use 2 Wrenches
- Move to Material
- Use Jog control to your material(left-down)
- Z-touch
- Use paper to touch the tool on the paper surface
- move one more -0.1mm down to reach the material surface
- Work ZERO
- Click Zero All to Work origin (X0,Y0,Z0)
- Click Zero All to Work origin (X0,Y0,Z0)
Load File¶
- Click Load File and open SVG image.nc
Start milling¶
- Click Start Job to run
Milled¶
From this result, 30mm design
30x30mm | X | Y |
---|---|---|
SVG | 29.52 | 29.57 |
PNG | 29.50 | 29.55 |
Ave | 29.51 | 29.56 |
30/Ave | 1.016605 | 1.014885 |
Adjust G-code Parameters¶
- Open Console (right-down)
Type and Enter
$$
This is default settings
client $$
$0=10 (Step pulse time, μs)
$1=255 (Step idle delay, ms)
$2=0 (Step pulse invert, mask)
$3=0 (Step direction invert, mask)
$4=0 (Invert step enable pin, boolean)
$5=0 (Invert limit pins, boolean)
$6=0 (Invert probe pin, boolean)
$10=3 (Status report options, mask)
$11=0.010 (Junction deviation, mm)
$12=0.002 (Arc tolerance, mm)
$13=0 (Report in inches, boolean)
$20=0 (Soft limits enable, boolean)
$21=1 (Hard limits enable, boolean)
$22=1 (Homing cycle enable, boolean)
$23=0 (Homing direction invert, mask)
$24=25.000 (Homing locate feed rate, mm/min)
$25=500.000 (Homing search seek rate, mm/min)
$26=250 (Homing switch debounce delay, ms)
$27=3.000 (Homing switch pull-off distance, mm)
$30=10000 (Maximum spindle speed, rpm)
$31=0 (Minimum spindle speed, rpm)
$32=0 (Laser-mode enabled as spindle, boolean)
$100=160.000 (X-axis travel resolution, step/mm)
$101=160.000 (Y-axis travel resolution, step/mm)
$102=160.000 (Z-axis travel resolution, step/mm)
$110=2000.000 (X-axis maximum rate, mm/min)
$111=2000.000 (Y-axis maximum rate, mm/min)
$112=2000.000 (Z-axis maximum rate, mm/min)
$120=300.000 (X-axis acceleration, mm/sec^2)
$121=300.000 (Y-axis acceleration, mm/sec^2)
$122=300.000 (Z-axis acceleration, mm/sec^2)
$130=420.000 (X-axis maximum travel, mm)
$131=310.000 (Y-axis maximum travel, mm)
$132=110.000 (Z-axis maximum travel, mm)
ok
Look at these three parameters
$100=160.000 (X-axis travel resolution, step/mm)
$101=160.000 (Y-axis travel resolution, step/mm)
$102=160.000 (Z-axis travel resolution, step/mm)
X and Y axis¶
I need to change these numbers
30x30mm | X | Y |
---|---|---|
SVG | 29.52 | 29.57 |
PNG | 29.50 | 29.55 |
Ave | 29.51 | 29.56 |
30/Ave | 1.016605 | 1.014885 |
travel resolution160.000*30/Ave[step/mm] | 162.657 | 162.382 |
To set numbers, simply type and enter, one by one
$100=162.657
$101=162.382
To check to be saved
client $$
.
.
$100=162.657 (X-axis travel resolution, step/mm)
$101=162.382 (Y-axis travel resolution, step/mm)
$102=160.000 (Z-axis travel resolution, step/mm)
.
SVG 30x30mm | X | Y |
---|---|---|
Test_1travel resolution[step/mm] | 162.657 | 162.382 |
Result_1[mm] | 30.03 | 30.05 |
Test_2 | 162.495 | 162.119 |
Result_2 | 29.91 | 29.99 |
Test_3 | 162.984 | 162.173 |
Result_3 | 30.00 | 30.00-29.99 |
This is the setting from Test_3
$100=162.984 (X-axis travel resolution, step/mm)
$101=162.173 (Y-axis travel resolution, step/mm)
$102=160.000 (Z-axis travel resolution, step/mm)
Z axis¶
Height Gauge | Value | Diff |
---|---|---|
Before | 7.60 | 0 |
After 10mm down | 6.61 | -9.99 |
This is the setting from Test (no change)
$102=160.000 (Z-axis travel resolution, step/mm)
Surfacing¶
Tool¶
- 3/4” = 19.05mm
- Change Collet to 3/4”
Click Surfacing (Top-Center)
- Dimensions: size of a spoiled board
- Router Bit Diameter 19 mm
-
Start Position
- left-down
-
Genetate G-code -> Run on Main Visualizer
- Click Start job to start surfacing
Attention
This is very DUSTY process!!
Adjust MODS’ g-code for this machine¶
Compare G-code form png and from SVG
Note
PNG’s G04 P1
or SVG’s G04 P1000
need to be commented out for this machine, otherwise machine will stop on this line.
Attention
T1M06
may be also need to be commented out. This happened when wchusbserial1440 did not appear in the device list to connect. Possibly CH340 driver may not be installed successfully.
30x30_40x40mm_96dpi.png.nc | SVG image.nc | Meanig |
---|---|---|
% | % | % Signals start |
G17 | G17 | G17 Select X-Y plane |
G21 | G21 | G21 Metric units |
G40 | G40 | G40 Cancel cutter compensation |
G49 | G49 | G49 Cancel cutter |
G54 | G54 | G54 Set Datum |
G80 | G80 | G80 Cancel cycles |
G90 | G90 | G90 Absolute programming |
G94 | G94 | G94 Per minute feed |
T1M06 | T1M06 | T1 Tool Number, M06 Tool Change |
F150.0000 | F150.0000 | F Defines feed rate |
S11000 | S11000 | S Defines speed |
G00Z2.0000 | G00Z2.0000 | G00 Positioning at rapid travel Z2.0000 |
M03 | M03 | M03 Spindle on clockwise |
G04 P1 | G04 P1000 | G04 Dwell P[ms] |
G00Z2.0000 | G00Z2.0000 | |
G00X5.3263Y4.7937Z2.0000 | G00X5.0324Y4.8037Z2.0000 | |
G01Z-0.7989 F150.0000 | G01Z-0.7117 F150.0000 | |
F150.0000 | F150.0000 | |
G01X5.3263Y5.0600Z-0.7989 | G01X5.0324Y4.8291Z-0.7117 | |
G01X4.7937Y5.5926Z-0.7989 | G01X4.9816Y4.8291Z-0.7117 | |
G01X4.7937Y34.6208Z-0.7989 | G01X4.8545Y4.9561Z-0.7117 | |
G01X5.8589Y35.1534Z-0.7989 | G01X4.8037Y5.1086Z-0.7117 | |
G01X34.6208Y35.1534Z-0.7989 | G01X4.8037Y34.9472Z-0.7117 | |
G01X35.1534Y34.0882Z-0.7989 | G01X4.9561Y35.1251Z-0.7117 | |
G01X35.1534Y5.3263Z-0.7989 | G01X5.1086Y35.1759Z-0.7117 | |
G01X34.0882Y4.7937Z-0.7989 | G01X34.9472Y35.1759Z-0.7117 | |
G01X5.3263Y4.7937Z-0.7989 | G01X35.1251Y35.0235Z-0.7117 | |
G00Z2.0000 | G01X35.1759Y34.8710Z-0.7117 | |
G1X0Y0Z0 | G01X35.1759Y5.0324Z-0.7117 | |
M05 | G01X35.0235Y4.8545Z-0.7117 | |
M30 | G01X34.8710Y4.8037Z-0.7117 | |
% | G01X5.0324Y4.8037Z-0.7117 | |
G00Z2.0000 | ||
M05 | M05 Spindle Stop | |
M30 | M30 Program end, return to start | |
% |
Ref. G-gode, M-code, T1M06, G04, G54, %
Edit path to G-code module¶
Comment out G04 P1000
and
//
// local functions
//
function make_path() {
var dx = 25.4*mod.width/mod.dpi
var cut_speed = parseFloat(mod.cutspeed.value)
var plunge_speed = parseFloat(mod.plungespeed.value)
var jog_height = parseFloat(mod.jogheight.value)
var nx = mod.width
var scale = dx/(nx-1)
var in_mm_scale = 1
if (mod.formatInch.checked) {
dx /= 25.4
scale /= 25.4
cut_speed /= 25.4
plunge_speed /= 25.4
jog_height /= 25.4
}
if (mod.unitMinutes.checked) {
cut_speed *= 60
plunge_speed *= 60
}
var spindle_speed = parseFloat(mod.spindlespeed.value)
var tool = parseInt(mod.tool.value)
str = "%\n" // tape start
str += "G17\n" // xy plane
if (mod.formatInch.checked)
str += "G20\n" // inches
if (mod.formatMm.checked)
str += "G21\n" // mm
str += "G40\n" // cancel tool radius compensation
str += "G49\n" // cancel tool length compensation
str += "G54\n" // coordinate system 1
str += "G80\n" // cancel canned cycles
str += "G90\n" // absolute coordinates
str += "G94\n" // feed/minute units
//str += "T"+tool+"M06\n" // tool selection, tool change..................comment out
str += "F"+cut_speed.toFixed(4)+"\n" // feed rate
str += "S"+spindle_speed+"\n" // spindle speed
if (mod.coolanton.checked)
str += "M08\n" // coolant on
str += "G00Z"+jog_height.toFixed(4)+"\n" // move up before starting spindle
str += "M03\n" // spindle on clockwise
//str += "G04 P1000\n" // give spindle 1 second to spin up................comment out
//str += "G04 P1\n" // give spindle 1 Millisecond to spin up..............comment out
save local program¶
Download local program¶
mill_2D_PCB | PNG | SVG |
---|---|---|
html | png.html | svg.html |
txt | png.txt | svg.txt |
open local program¶
- html
- Double Click mill_2D_PCB_svg.html (work in local PC)
- text
- Open mods (MIT server)
- left click -> program -> open local program -> mill_2D_PCB_svg.txt -> open
line Test¶
1/64¶
V-bit¶
- Cutting Edge Diameter 0.2mm
- 30 Degrees
Depth of Cut | Width of Cut |
---|---|
0.1 | 0.25359 |
0.2 | 0.30718 |
0.3 | 0.36077 |
Ref. calculator width-of-cut of a “V” shaped cutting tool
Depth = 0.2mm
Adjust G-code Parameters 2022/4/25¶
Design, g-code, milling¶
Test_0¶
$$
...
$100=162.984 (X-axis travel resolution, step/mm)
$101=162.173 (Y-axis travel resolution, step/mm)
Tests and Result¶
test_0 | test_1 | test_2 | |
---|---|---|---|
X-axis(L-R) | |||
$100 | 162.984 | 161.290 | 161.403 |
length | 101.05 | 99.93 | 100.02 ok |
Y-axis(Up-Dw) | |||
$101 | 162.173 | 161.174 | 161.126 |
length | 100.62 | 100.03 | 100.01 ok |
Parameters from test_2 are good to use
$$
...
$100=161.403 (X-axis travel resolution, step/mm)
$101=161.126 (Y-axis travel resolution, step/mm)