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7. Computer controlled machining

Weekly Summary

  • Design something big on Fushion360
  • Cutting with ShopBot

Assignments

  • group assignment
  • do your lab’s safety training
  • test runout, alignment, fixturing, speeds, feeds, materials, and toolpaths for your machine
  • individual assignment
  • make (design+mill+assemble) something big (~meter-scale)
  • extra credit: don’t use fasteners or glue
  • extra credit: include curved surfaces

Kamakura Group Assignment Week07

Individual assignment

Cutest hero shot of this week!!!!

Design data on Fushion360

Design the sketch

Setting Parameter following my sketch

I started to sketch the small and large table boards.

And sketched side parts.

lastly leg support.

MAKE SURE to add the dog bones!! It can make 90° corners.

I added 6.35mm diameter circle whole parts of corner inside.

Finish the design data. And try Group assignment to know about kerf.

Change the “thick” to 15.3mm from Group Assignment.

I added a long support for back legs, because it’ll make more stainable and strong.

Export the sketch “Save As DFX”

Move to VCarve

Import the file and set as follow;

Job Type : Single Sided

Job Size : 1800 × 900 × 150mm

Z Zero Position : Machine Bed

XY Datum Position : left bottom corner

Setting the “2D Profile Toolpath” as follow;

Start Depth : 0mm

Cut Depth : 15.3mm (Little bit deeper than material thickness)

Add tabs to toolpath : Length 8mm Thickness 3mm (Because Group work was a little bit too big)

from Tool select :

Spindle Speed : 16000r.p.m

Feed rate : 2.5 inches / sec

Check the “Show advanced toolpath options” > Press “Edit Passes”

Changing “Number Of Passes” to 4 that makes more smooth and safety.

Press “Calculate” > “Save Toolpath”

Go to ShopBot

Setting the material size > Try air cutting > Cutting (as Group Assignment)

Finish cutting

It took 3min longer than prediction time.

Polishing and Assembling

Done!!

What I learned

Kerf is really important especially for big object.

And always safety first!!


Last update: May 1, 2022