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Device Assembly

The assembly of the device is straightforward:

  1. Attach the Screen: Secure the screen in place with four screws.
  2. Install the Button: Place and fix the button.
  3. Mount the Plate: Attach the rest of the plate with screws.

The most challenging part was positioning the battery charger outlet. An additional screw would have improved the fit and finish.

mold

BOM

Part/Component Description Technology Quantity Price
Microcontroller Attiny3216 STD 1 €0.85
Cooper board Copper 35micron Milling 1 €2.34
Accelerometer MPU6050 STD 1 €6.99
Screen OLED 128x64 I2C STD 1 €6.99
Bluetooth HC-10 STD 1 €9,99
Capacitor Kemet 1UF STD 1 €0,22
Pin Headers Harwin M22 STD 1 €0,16
Resistors 1K Yageo STD 3 €2,91
Resistors 0 Yageo STD 4 €3,48
Battery battery 3.7V STD 1 €8.41
Battery charger Sparkfun STD 1 €11.95
LED SMD WL-SMCW SMDMono STD 1 €0,15
Switch 6-pin on/off 8x8mm STD 1 €0,30
Internal case PLA 3D printed 2 ~€4
External case Silicon + glitter Molding and casting 1 €25.41
Ext. case mold Wax Molding and casting 1 €18.73
Ext. case mold PLA 3D printed 1 ~€4
PCB screws M1.64x3.75mm STD 2 €0.20
Oled screws M1.4x3.3mm STD 4 €0.40
Case screws M2x6mm STD 2 €0.20

Total Cost: €107.68

During the assembly process, I conducted several tests. I decided that all components should fit precisely, and I adjusted the button design to be wider for a greater tolerance margin.

case

While this is a prototype, it is quite solid. It ended up being a bit larger than anticipated due to the use of several standard modules. However, I believe it can be miniaturized, as it does not contain any particularly complex components and its parts are designed for low energy consumption.

mold


Last update: September 16, 2024