Group assignment

Test the design rules for your printer(s).

Document your work and explain what are the limits of your printer(s) (in a group or individually).

Brand: Monoprice
Model: Maker Select Plus
Software: Ultimaker_Cura-4.4.1.AppImage
File type: stl, obj
Filament size: 1,75 mm (PLA and ABS)
Working dimensions: 200 mm X 200 mm X 180 mm
Layer resolution: 0,1 mm
laser cutter picture

Dimensions tests

file: in_out_square.scad

model for dimension test

We designed a 20 mm cube and subtracted a 10 mm cube from the inside of the first cube.

Designed dimensions are:
20 mm cube
10 mm cube
5 mm wall

Results

Difference between designed dimensions and printed dimensions:

Designed dimensions Measured dimensions
Cube: 20 mm in X, Y, Z 20 mm in Z | 20,02 mm in X | 20,07 mm in Y
Cube: 10 mm in X, Y, Z 10 mm in Z | 10,01 mm in X | 10,01 mm in Y
Wall: 5 mm in X, Y 5,01 mm in X | 5,01 mm in Y

results of focus test 1

Surface finish tests

file: half_circles.scad

model for surface finish test

We made Neil's apparent surface finish test to visualize the angle of the print.

The model has two 8 mm radius spheres, one positive and one negative on a cuboid.

Results

The steps are actually more visible towards the top and bottom of the spheres.

results of surface finish test

Kerf tests

file: kerf.dxf

We used 3 mm mdf for the test and cut several squares and rectangles of different sizes.

Settings for the test are:
Cut power: 70-60%
Cut speed: 22 mm/s
Engrave power: 23%
Engrave speed: 50 mm/s

Results

In all the shapes, the measured dimension was slightly smaller than the designed dimension. The difference is approximately 0,1 mm for all cases.

results of focus test 1

Power and speed tests

file: power_speed.dxf

We used 3 mm mdf for the test and cut several circles of the same size.
The software provided by the manufacturer has no control over the rate of the laser.

Settings range for the test are:
Power: 20% to 70%
Speed: 5 mm/s to 30 mm/s

Results

We found different speed/power combinations for cutting the material.
At 20%, 30% and 40% power and any speed, the machine only engraves this material.
20% power has the best visual results for engraving (no over-burning along the path).
The lowest power for cutting is 50% at 5 mm/s and 10 mm/s.
The fastest speed for cutting is between 15 mm/s and 20 mm/s at a power between 60% and 70% power (maybe faster with more power).
At 60% power and 15 mm/s the material looks less burnt.
At higher speeds and power the rate can be noted.
Presumably, if the rate option was available, we could cut at higher speeds and 50% power.
results of focus test 1
results of focus test 1

Brand: RedSail
Model: CM 1490
Software: EasyCut 4.0
File type: dxf files. Functions: cut/engrave
Power: 80 Watts laser tube
Working dimensions: 1400 mm X 900 mm
laser cutter picture

RS Kerf tests

file: rs_kerf.dxf

We used 3 mm mdf for the test and cut several rectangles of different sizes.

Settings for the test are:
Cut power: 45-50%
Cut speed: 12 mm/s
Engrave power: 15-20%
Engrave speed: 200 mm/s

Results

For all the shapes, the measured dimension was slightly smaller than the designed dimension. The difference is approximately 0,2 mm for all cases.

results of focus test 1

RS Joint clearance tests

file: rs_joint.dxf

The material for the test was mdf, thickness is 3 mm.

Settings for the test are:
Cut power: 45-50%
Cut speed: 12 mm/s
Engrave power: 15-20%
Engrave speed: 200 mm/s

Results

The tested range for joints was from 2,8 mm to 3,5 mm in increments of 0,1 mm.
The best results were for 2,8 mm.

results of focus test 1