W8 Computer-Controlled Machining

Digital carpenter

Introduction

From handyman to digital maker

Many things that can make a maker, are available from a few years ago : 3D scanning, open electronics , 3D printing etc. 
But some possibilities offered by digital production revolutionizes the traditional way as some materials are worked. Wood is an example. With computer-controlled machining wood can get very good results in a short time.

Summary

3D linkable design

From a 3D design, make it in parts that could be assembled using wood and a Shopbot.

 

Content (linked):

Assignments:
TUTORIAL 3D LINKABLE DESIGN with 123D Make

Step 1

Install 123D Make

Go to www.123dapp.com and download 123D Make software.
Install and open.
Create an account with your email and a password.
Open Autodesk 123D Make

If you have previous file from 123D catch or 123D Sculpt (like me, please visit my 3D scanning assignment on week 5), you will find all these files available to work with. On the upper left corner, click and select "Open". You have some examples available on "Open examples shapes".

Step 2

Select one 3D model

From your gallery, select one of the 3D models. I have chosen my own 3D model from the 3D scanning assignment week.

Step 3

Setting the 123D Make

I have used half sheet of plywood 1220x1220x12mm. Just in case, I measure it and it was 13,2mm!!

On the left side there is a menu bar, let's set everything:
1.- On Manufacturing settings, click on the pencil button and set material 
      Name:"ShopbotBCNPlywood". You can put your own name. 
      Length: 1220mm 
      Width:1220mm 
      Thickness: 13.2mm 
       Horizontal margin: 10mm 
      Vertical margin: 10mm 
Cutting tool parameters: 
      Slot offset: 0mm 
      Tool diameter: 6mm
2.- Resize the object. 
     The object is scalable. I made it as bigger as I could with the plywood size.
3.- Choose the construction Technique 
    There are some techniques to choose: 
     Stacked slices 
     Interlocked Slices 
     Curve Radial Slices 
     Folder Panels 
     3D Slices 
I have choosen Radial Slices 
4.- Get Plans and save it in EPS, PDF or DXF.

Download final plans .dxf

3.1 Material setting 

3.2 Object size

3.3 Construction Technique

3.4

Get plans

Here it is the plans. I have tried to make it bigger, but it doesn't fit to the plywood.

Download .dxf plans

Step 4

G-Code

Santi made the g-code generation. At FabLab BCN there are just two computers that can generate it, so it worth to be generated by instructors.

Acording to wikipedia:
G-code (also RS-274), which has many variants, is the common name for the most widely used numerical control (NC) programming language. It is used mainly in computer-aided manufacturing for controlling automated machine tools. G-code is sometimes called G programming language.

Waiting for 3 days to use the ShopBot

ShopBot takes time to finish, most of the times more than 4 hours. Many people, at the same time trying to use them. ;-)

Step 5

ShopBot settings

5.1 Set (0,0,0) Playwood

Long size is X axis, short size is Y axis and vertical movement is Z axis.

5.1 Set (0,0,0) Software

Set at ShopBot software the (0,0,0) at the left button corner of the plywood. 

Click on each axis to set it to 0

5.2

Load G-Code

5.3

Just in case: move up 5 cm the tool and make a simulation. The ShopBot will do movements without touch the wood. If everything is ok, set the Z axis again to 0.

5.4

Start operating the Shopbot. First making the drills to screw (3mm tool), introduce screw in order to keep in place the piece of wood and after the cut (6mm tool).  The tool is changed manually.

Drills

Drills for screws with 3mm tool

Cutting

Cut with 6mm tool

Step 6

Assembly

After the cut, take out all the screws, move the piece of wood over a big table, take out all pieces and assemble it.

Here it is!