6. electronics design

 

 

In my first design in electronics, we were assigned to build and modify the Echo Hello board. Despite my ignorance of electronics I was able to get the basics of what most common components do. After downloading and installing Eagle software, and using this tutorial:

http://academy.cba.mit.edu/content/tutorials/akf/electronics_design_eagle.html

, I´ve  went through the steps trying to replicate the layout of the hello board schematics in Eagle.

circled_buttonled_diagram_small EDESIGN 001

After following that tutorial, it was a little dissapointing not to find every component in the library available by local vendors. Add to that the complete novelty of using an electronics design software for the first time. We don´t have an electronic engineer in our lab, but I´m happy that my classmates were helpful and explained me some issues with electronics and the basics into how to create an schematic design.

EDESIGN 003 EDESIGN 004

 

I was able to get something done on the schematic design stage, and export it to the Board design area. Though  after exploring several component distributions, I ended having something resembling a reasonable board . Since we couldn´t find phenolic based FR-1 boards, we had  to mill a fiberglass based material. Milling with a 1/64″ end mill is a slow process on the Roland, so I hope to have it done during the week. After a long wait we finally got the components.

Reviewing the design of my board I´ve decided to change a little bit to make it easier to weld.

First design iteration:
EDESIGN 010

 

Second design iteration schematic & board:

Hello V4 sch Hello V4 brd

 

Preparing rough cutting and engraving in Rhino, to be saved as Adobe Illustrator in separate layers for milling in the Modela:

Hello V4 PreMill

 

Laying out and preparing for welding the SMD components:

Hello V4 PreSoldadura Hello V4 PreSoldadura02

 

Welding finished:

Hello V4 terminada

 

Later on, checking the design with a local guru, he told me I´ve missed to connect the Gnd pin of the FTDI connector to the Gnd pin of the AVR 6 pin connector… I had to improvise and I soldered a bridge between them:

HELLO_Pat_Frankenstein

To access the files for this assignment, please go here:

FabAcademy assignment files