Setup Sheet for Program 1001

Job Description:

Setup1

Document Path:

diamond2 v6

Setup

WCS

: #0

Stock

:

DX: 176mm

DY: 76mm

DZ: 39mm

Part

:

DX: 176mm

DY: 76mm

DZ: 39mm

Stock Lower in WCS #0

:

X: 0mm

Y: 0mm

Z: -39mm

Stock Upper in WCS #0

:

X: 176mm

Y: 76mm

Z: 0mm

Total

Number Of Operations:

4

Number Of Tools:

3

Tools:

T2 T4 T5

Maximum Z:

15mm

Minimum Z:

-32.5mm

Maximum Feedrate:

1000mm/min

Maximum Spindle Speed:

8500rpm

Cutting Distance:

106949.75mm

Rapid Distance:

33420.44mm

Estimated Cycle Time:

2h:0m:22s

Tools

T2 D2 L2

Type:

flat end mill

Diameter:

3.17mm

Length:

21.2mm

Flutes:

4

Minimum Z:

-28.68mm

Maximum Feed:

1000mm/min

Maximum Spindle Speed:

8500rpm

Cutting Distance:

45512.45mm

Rapid Distance:

31033.7mm

Estimated Cycle Time:

57m:0s

(47.3%)

T4 D4 L4

Type:

flat end mill

Diameter:

3.17mm

Length:

21mm

Flutes:

3

Minimum Z:

-2.5mm

Maximum Feed:

1000mm/min

Maximum Spindle Speed:

8500rpm

Cutting Distance:

1452.85mm

Rapid Distance:

133.78mm

Estimated Cycle Time:

1m:29s

(1.2%)

T5 D5 L5

Type:

bullnose end mill

Diameter:

3.17mm

Corner Radius:

2.5mm

Length:

21.1mm

Flutes:

4

Minimum Z:

-32.5mm

Maximum Feed:

1000mm/min

Maximum Spindle Speed:

8500rpm

Cutting Distance:

59984.45mm

Rapid Distance:

2252.96mm

Estimated Cycle Time:

1h:1m:9s

(50.8%)

Operations

Operation 1/4

Description:

2D Adaptive1

Strategy:

Adaptive 2D

WCS:

#0

Tolerance:

0.1mm

Stock to Leave:

0mm

Maximum stepdown:

4mm

Optimal load:

1.27mm

Load deviation:

0.13mm

Maximum Z:

15mm

Minimum Z:

-2.5mm

Maximum Spindle Speed:

8500rpm

Maximum Feedrate:

1000mm/min

Cutting Distance:

1452.85mm

Rapid Distance:

133.78mm

Estimated Cycle Time:

1m:29s

(1.2%)

Coolant:

Off

T4 D4 L4

Type:

flat end mill

Diameter:

3.17mm

Length:

21mm

Flutes:

3

Operation 2/4

Description:

Adaptive1

Strategy:

Adaptive

WCS:

#0

Tolerance:

0.1mm

Stock to Leave:

0mm

Maximum stepdown:

4mm

Optimal load:

1.27mm

Load deviation:

0.13mm

Maximum Z:

15mm

Minimum Z:

-28.68mm

Maximum Spindle Speed:

8500rpm

Maximum Feedrate:

1000mm/min

Cutting Distance:

45512.45mm

Rapid Distance:

31033.7mm

Estimated Cycle Time:

57m:0s

(47.3%)

Coolant:

Off

T2 D2 L2

Type:

flat end mill

Diameter:

3.17mm

Length:

21.2mm

Flutes:

4

Operation 3/4

Description:

Horizontal1

Strategy:

Horizontal

WCS:

#0

Tolerance:

0.01mm

Stock to Leave:

0mm

Maximum stepover:

0.64mm

Maximum Z:

15mm

Minimum Z:

-30mm

Maximum Spindle Speed:

8500rpm

Maximum Feedrate:

1000mm/min

Cutting Distance:

8324.69mm

Rapid Distance:

746.99mm

Estimated Cycle Time:

9m:11s

(7.6%)

Coolant:

Off

T5 D5 L5

Type:

bullnose end mill

Diameter:

3.17mm

Corner Radius:

2.5mm

Length:

21.1mm

Flutes:

4

Operation 4/4

Description:

Parallel1

Strategy:

Parallel

WCS:

#0

Tolerance:

0.01mm

Stock to Leave:

0mm

Maximum stepover:

0.1mm

Maximum Z:

15mm

Minimum Z:

-32.5mm

Maximum Spindle Speed:

8500rpm

Maximum Feedrate:

1000mm/min

Cutting Distance:

51659.76mm

Rapid Distance:

1505.97mm

Estimated Cycle Time:

51m:58s

(43.2%)

Coolant:

Off

T5 D5 L5

Type:

bullnose end mill

Diameter:

3.17mm

Corner Radius:

2.5mm

Length:

21.1mm

Flutes:

4