Molding and Casting
Hi pals?..this is week 9..and its a fun week involving molding and casting of materials..basically what molding and casting entails is similar to the working of 3D printing
but here you have to machine a mold/source through: Injections(Sprue,runner,gate,vent,parting line,flashing),Insertion,vacuum,Blowing,Rotational or parts.. in which you cast a material such as:
machineable wax low-temp wax rigid foam
gesso
alginate gel
urethane
rubber,
plastic
silicone
PDMS (polydimethylsiloxane)
latex
thermoplastic,
thermoset polymers
calcium sulfate
desicant, coagulant, plaster, gypsum, drywall
DryStone
Portland cement
calcium silicate, aluminum/iron oxide, calcium sulfate
Hydro-Stone
metal
glass
ceramic
food
Also some materials are enacted to improve versatility/functionality i.e
additives
fibers (tension, compression, composites)
fillers: density, conductivity, flexibility, color, ...
Included also are the various processes observed whenever carrying out Molding and Casting,,these include:
testing
mixing
deairing
pouring ,starting
filling
vent location
curing
polymerization
cross-linking
hydration
endothermic, exothermic
demolding
taper
release agents
deformation
storage
shelf life
The relevant softwares to be used include:
ShopBot VCarvePro
fab modules
image, mold
.stl, .png, toolpath, mold
tippy.cad, bottom, top, mold, video
Ok here we are,,I personally chose the rotational casting after molding a conical shape in which I used Drystone material in casting...