Assignments

Context

La Machinerie runs a coworking space. Workers are housed in an open office and extended phone calls can sometimes disturb the community. To improve the comfort of all, we want to install one or two phone booths.

Inspiration

Technical aspect

Architectural aspect

Telephone booth (big):

Telephone booth (small):

Acoustic treatment

During the development of the building we already had to perform the acoustic treatment of a meeting room. For this, we relied on the skills of our colleagues specialized in acoustics and applied their recommendations to know: absorb the sound at the source. To do this we made this kind of wall:

Building technique

We decided to design a module assembly for:

Design

The design has been made with fusion 360.

Assembly key

First sketch

Design with fusion

Module composition

Assembly principles

The latest version of the design:

Module fabrication process

Cut the rockwool
Glue the assembly keys to the panel
Create notches in the corners
Cut the geotextile membrane
Glue them together
Fold the geotextile on the rockwool
Glue the rockwool pillow to the panel
Glue the assembly keys to add the other panel
Final result

Assembly test

I was able to test the assembly of modules successfully, the fabrication of all he needed parts to create a human-sized structure are scheduled later this year.

Results & comments

Initial design was filled of Holes, which took a very long time to produce. We decided to change from holes to lines, which is easier and lets us machine the entire job with the same tool. The use of a drill of 10mm, even well sharpened makes marks of burns.

This Modification of the drilling allow to accelerate the machining on the ShopBot. For the manufacture of one module and half, it’s necessary to get 2 drilled panels and one without hole. For 900 holes of 10mm this represented 4h30 of machining. The holes was replaced by oblong holes (machined into pockets in Vcarve). The coverage is 18.3% => reduction of the machining time to about 1h30 and without burns.

Assembly on each module works fine, but the Keys between modules do not allow to make it Strong alone. This means we will have to add some join plates to make it more robust after the full cabin assembly.

Downloads

Here you will find the Cutting files for both MDF & Plywood.