Setup Sheet for Program 1001

Job Description:

Flat Roughing 3/32

Document Path:

photomold v7

Setup

WCS

: #0

Stock

:

DX: 178mm

DY: 77mm

DZ: 39mm

Part

:

DX: 60.58mm

DY: 32mm

DZ: 14.17mm

Stock Lower in WCS #0

:

X: 0mm

Y: 0mm

Z: -39mm

Stock Upper in WCS #0

:

X: 178mm

Y: 77mm

Z: 0mm

Total

Number Of Operations:

3

Number Of Tools:

3

Tools:

T1 T4 T6

Maximum Z:

15mm

Minimum Z:

-7.17mm

Maximum Feedrate:

1000.001mm/min

Maximum Spindle Speed:

6500rpm

Cutting Distance:

12796.21mm

Rapid Distance:

1429.5mm

Estimated Cycle Time:

18m:7s

Tools

T1 D1 L1

Type:

flat end mill

Diameter:

1.59mm

Length:

10.16mm

Flutes:

4

Description:

1/16 ENDMILL 4FL SQ TA

Vendor:

SGS

Product:

Minimum Z:

-7.17mm

Maximum Feed:

1000.001mm/min

Maximum Spindle Speed:

5000rpm

Cutting Distance:

2021.6mm

Rapid Distance:

126.2mm

Estimated Cycle Time:

2m:3s

(11.3%)

Holder:

Maritool CAT40-ER32-2.35

Vendor:

Maritool

Product:

CAT40-ER32-2.35

T4 D4 L4

Type:

ball end mill

Diameter:

2.38mm

Corner Radius:

1.19mm

Length:

11.91mm

Flutes:

4

Description:

3/32 ENDMILL 4FL BN TA

Vendor:

SGS

Product:

Minimum Z:

-6.42mm

Maximum Feed:

1000.001mm/min

Maximum Spindle Speed:

6500rpm

Cutting Distance:

4352.92mm

Rapid Distance:

1134.47mm

Estimated Cycle Time:

8m:52s

(48.9%)

Holder:

Maritool CAT40-ER32-2.35

Vendor:

Maritool

Product:

CAT40-ER32-2.35

T6 D6 L6

Type:

flat end mill

Diameter:

0.79mm

Length:

3.97mm

Flutes:

2

Description:

0.0312in DIA 2FL SE AlTiN 1/32

Vendor:

Carbi-Universal

Product:

Minimum Z:

-7.17mm

Maximum Feed:

1000.001mm/min

Maximum Spindle Speed:

6500rpm

Cutting Distance:

6421.69mm

Rapid Distance:

168.84mm

Estimated Cycle Time:

6m:27s

(35.6%)

Holder:

Maritool CAT40-ER32-2.35

Vendor:

Maritool

Product:

CAT40-ER32-2.35

Operations

Operation 1/3

Description:

Adaptive1

Strategy:

Adaptive

WCS:

#0

Tolerance:

0.1mm

Stock to Leave:

0.5mm

Maximum stepdown:

7.14mm

Optimal load:

0.95mm

Load deviation:

0.1mm

Maximum Z:

15mm

Minimum Z:

-6.42mm

Maximum Spindle Speed:

6500rpm

Maximum Feedrate:

1000.001mm/min

Cutting Distance:

4352.92mm

Rapid Distance:

1134.47mm

Estimated Cycle Time:

8m:52s

(48.9%)

Coolant:

Off

T4 D4 L4

Type:

ball end mill

Diameter:

2.38mm

Corner Radius:

1.19mm

Length:

11.91mm

Flutes:

4

Description:

3/32 ENDMILL 4FL BN TA

Vendor:

SGS

Product:

Operation 2/3

Description:

Parallel2

Strategy:

Parallel

WCS:

#0

Tolerance:

0.01mm

Stock to Leave:

0mm

Maximum stepover:

0.79mm

Maximum Z:

15mm

Minimum Z:

-7.17mm

Maximum Spindle Speed:

5000rpm

Maximum Feedrate:

1000.001mm/min

Cutting Distance:

2021.6mm

Rapid Distance:

126.2mm

Estimated Cycle Time:

2m:3s

(11.3%)

Coolant:

Off

T1 D1 L1

Type:

flat end mill

Diameter:

1.59mm

Length:

10.16mm

Flutes:

4

Description:

1/16 ENDMILL 4FL SQ TA

Vendor:

SGS

Product:

Operation 3/3

Description:

Parallel3

Strategy:

Parallel

WCS:

#0

Tolerance:

0.01mm

Stock to Leave:

0mm

Maximum stepover:

0.4mm

Maximum Z:

15mm

Minimum Z:

-7.17mm

Maximum Spindle Speed:

5000rpm

Maximum Feedrate:

1000.001mm/min

Cutting Distance:

6421.69mm

Rapid Distance:

168.84mm

Estimated Cycle Time:

6m:27s

(35.6%)

Coolant:

Off

T6 D6 L6

Type:

flat end mill

Diameter:

0.79mm

Length:

3.97mm

Flutes:

2

Description:

0.0312in DIA 2FL SE AlTiN 1/32

Vendor:

Carbi-Universal

Product: