3D Printing
 
 
  
 
 
  
 individual assignment:
  - design and 3D print an object (small, few cm)
    that could not be made subtractively
 
 
 
 
  
Assignment: 3D OBJECT
  The assignment of this week is to make a 3D object to print with a 3D printer in Fablab. 
  My idea  is to model  an object that is not easy to make by milling  because the assignment requires so. 
  My  
  model  
  is  
  a  
  sphere  
  penetrated  
  by  
  a  
  sort  
  of  
  tentacle  
  inside  
  and  
  outside  
  it.  
  In  
  addition,  
  to  
  make  
  it  
  more  
  difficult,  
  I  
  decided  
  to  
  have  
  a  
  readable  
  text 
  inside the sphere. The software chosed  is “Rhinoceros 6” because i really like this program.
  The first step is add a sphere from the tools panel and after sets the radiant of sphere  by a mouse pointer; clicking to confirm.
 
 
  
The Fablab’s Printer:
  In my Fablab in Siena we have a Ultimaker 2 and a Ultimaker 3 printer.
  To start to learn to use this technology all students can use Ultimaker 2.
  This is a very famous model of 3D printer. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
Setup Cura Software for 3D Print
  Cura  
  Software  
  need  
  to  
  set-up  
  for  
  print  
  the  
  object,  
  Layer  
  Height,  
  infill  
  density,  
  the  
  modeled  
  object  
  is  
  exported  
  to  
  gcode  
  file  
  that  
  will  
  be  
  copy  
  in  
  the  
  sd 
  card ,and finally printed by 3d printer after insert SD-Card in the slot and load the file from logical control display.
 
 
 
  
G-CODE FILE
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  I  
  need  
  a  
  base  
  for  
  my  
  sphere  
  and  
  I  
  make  
  it  
  with  
  solid  
  tools  
  that  
  are  
  in  
  the  
  lateral  
  bar  
  ,  
  with  
  the  
  box  
  maker  
  command.  
  Next  
  step  
  is  
  to  
  place  
  the 
  sphere over the base. I select the sphere (left mouse click) and drag it, with left mouse button  hold , to final position.
 
 
 
 
  To  
  drill  
  the  
  sphere  
  I  
  need  
  to  
  use  
  the  
  boolean  
  operation  
  for  
  solids  
  ,  
  in  
  particular  
  the  
  subtraction  
  of  
  cylinder  
  from  
  the  
  sphere  
  object.  
  I  
  create  
  the 
  cylinder  
  with  
  relative  
  tool,  
  move  
  it  
  at  
  the  
  center  
  of  
  the  
  sphere  
  and  
  proceed  
  to  
  the  
  boolean  
  subtraction  
  using  
  the  
  command  
  found  
  in  
  the  
  lateral 
  panel.I select the sphere first and after the cylinder as subtractive element.
 
 
 
 
 
 
 
 
 
 
 
 
 
  Next I  draw the path of tentacle with the tool named “freehand curve”, then I use the “tube tool with flat teminations”  to generate the tentacle on 
  the path drawn. The tool requires the diameter of the initial and final circle of the tentacle. The next step is create a little base inside of sphere, with 
  the same method I used to create the supporting base.
 
 
 
 
  Now  
  I  
  create  
  the  
  text  
  object 
  and     
  place     
  it     
  inside     
  the 
  sphere   
  on   
  the   
  top   
  of   
  little 
  base  
  and  
  use  
  the  
  text  
  tool  
  to 
  write  
  the  
  text.  
  The  
  window  
  of 
  function  
  requires  
  to  
  fill  
  many 
  fields,  
  but  
  in  
  this  
  case  
  I  
  need 
  to  
  input  
  only  
  text,  
  size  
  of  
  the 
  character,  
    
  depth  
  and  
  select 
  the field to group everything.
 
 
 
  This is text tool 
  Symbol
 
 
 
  
Finally My  3D OBJECT  is Printed!
 
 
  
Front
 
 
  
Rear
 
 
  
Final Render of 3D OBJECT
  The sphere, the tentacle and the text inside has been modeled by me with powerful tools of solids geometry in  rhino program.
  After final render, the modeled object is exported to .stl file format  for Cura 3D slicer software.
 
 
 
 
 
 
  
Original Files and Useful Links
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
My mistake: Ultimaker 3 is 
  not Ultimaker 2+!
  When  
  I  
  created  
  the  
  file  
  with  
  the  
  Cura  
  software  
  I  
  forgot  
  to 
  check  
  that  
  setting  
  to  
  specify  
  which  
  3D  
  printer  
  is  
  used,  
  so  
  I 
  generated    
  an    
  incorrect    
  file    
  that    
  the    
  printer    
  does    
  not 
  recognize.
 
 
  Cura  Software: printer selector